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US3901661A Expired / Lapsed US ⏱️ 0.0 years remaining

Prealloyed steel powder for formation of structural parts by powder forging and powder forged article for structural parts

Assignee: Toyo Kohan Co Ltd
•
Filing: 1973-10-31
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Granted: 1975-08-26
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Expires: 1993-10-31
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Abstract

Abstract This invention provides a prealloyed steel powder for formation of structural parts by powder forging, which comprises up to 0.5% by weight of carbon, 0.8 to 5.0% by weight of copper, 0.1 to 0.7% by weight of molybdenum, 0.3 to 1.3% by weight of nickel, and up to 0.6% by weight of manganese. This prealloyed steel powder exhibits a good forgeability and is inexpensive, and it can give a powder forged article which is comparable or superior to structural wrought alloy articles manufactured from conventional wrought alloy steels in respect to heat treatability, carburizing, quench hardening properties and mechanical properties. This invention also includes a prealloyed steel powder which comprises up to 0.5% by weight of carbon, 0.8 to 5.0% by weight of copper, 0.1 to 0.7% by weight of molybdenum, and up to 0.6% by weight of manganese, the balance being iron and unavoidable impurities incorporated during the manufacturing process, and which exhibits excellent quench hardenability after powder forging.

Inventors

  • 👤 Yoshikazu Kondo
  • 👤 Tsuguo Kawamura
  • 👤 Hiroshi Aoyama
  • 👤 Tomoyoshi Araki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 15:03
CPC Classifications
C; C22; C22C; C22C33/00; C22C33/02; C22C33/0257; C22C33/0264; Y; Y10; Y10S; Y10S75/00; Y10S75/95

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 76 words
A PREALLOYD STEEL POWDER FOR INFORMATION OF STRUCTURAL PARTS BY POWDER FORGING, WHICH CONSISTS ESSENTIALLY OF UP TO 0.5% BY WEIGHT OF CARBON, 0.8 TO 5.0% BY WEIGHT OF COPPER, 0.1 TO 0.7% BY WEIGHT OF MOLYBDENUM, 0.3 TO 1.3% BY WEIGHT OF NICKEL, AND UP TO 0.6% BY WEIGHT OF MANGANESE, THE BALANCE BEING IRON AND UNAVOILABLE IMPURITIES INCORPORATED DURING THE MANUFACTURING PROCESS, AND WHICH EXHIBITS QUENCH HARDENABILITY AND EXCELLENT MECHANICAL PROPERTIES AFTER POWDER FORGING.
Claim 2
Dependent Claim 76 words
A PREALLOYD STEEL POWDER FOR INFORMATION OF STRUCTURAL PARTS BY POWDER FORGING, WHICH CONSISTS ESSENTIALLY OF UP TO 0.5% BY WEIGHT OF CARBON, 0.8 TO 5.0% BY WEIGHT OF COPPER, 0.1 TO 0.7% BY WEIGHT OF MOLYBDENUM, 0.3 TO 1.3% BY WEIGHT OF NICKEL, AND UP TO 0.6% BY WEIGHT OF MANGANESE, THE BALANCE BEING IRON AND UNAVOILABLE IMPURITIES INCORPORATED DURING THE MANUFACTURING PROCESS, AND WHICH EXHIBITS QUENCH HARDENABILITY AND EXCELLENT MECHANICAL PROPERTIES AFTER POWDER FORGING.
Claim 3
Dependent Claim 20 words
A prealloyed steel powder set forth in claim 1, wherein the copper content is from 1.0 to 5.0% by weight.
Claim 4
Dependent Claim 59 words
A powder forged article for structural parts, which consists essentially of 0.1 to 0.5% by weight of carbon, 0.8 to 5.0% by weight of copper, 0.1 to 0.7% by weight of molybdenum, 0.3 to 1.3% by weight of nickel, and up to 0.6% by weight of manganese, the balance being iron and unavoidable impurities incorporated during the manufacturing process.
Claim 5
Dependent Claim 59 words
A powder forged article for structural parts, which consists essentially of 0.1 to 0.5% by weight of carbon, 0.8 to 5.0% by weight of copper, 0.1 to 0.7% by weight of molybdenum, 0.3 to 1.3% by weight of nickel, and up to 0.6% by weight of manganese, the balance being iron and unavoidable impurities incorporated during the manufacturing process.
Claim 6
Dependent Claim 20 words
A powder forged article set forth in claim 3, wherein the copper content is from 1.0 to 5.0% by weight.
Claim 7
Dependent Claim 19 words
A powder forged article set forth in claim 3, which has a density ranging from 7.60 to 7.93 g/cm3.
Claim 8
Dependent Claim 66 words
A prealloyed steel powder for formation of structural parts by powder forging, which consists essentially of up to 0.5% by weight of carbon, 0.8 to 5.0% by weight of copper, 0.1 to 0.7% by weight of molybdenum, and up to 0.6% by weight of manganese, the balance being iron and unavoidable impurities incorporated during the manufacturing process, and which exhibits excellent quench hardenability after powder forging.
Claim 9
Dependent Claim 66 words
A prealloyed steel powder for formation of structural parts by powder forging, which consists essentially of up to 0.5% by weight of carbon, 0.8 to 5.0% by weight of copper, 0.1 to 0.7% by weight of molybdenum, and up to 0.6% by weight of manganese, the balance being iron and unavoidable impurities incorporated during the manufacturing process, and which exhibits excellent quench hardenability after powder forging.
Claim 10
Dependent Claim 20 words
A prealloyed steel powder set forth in claim 6, wherein the copper content is from 1.0 to 5.0% by weight.

References Cited (Backward Citations)

US2368282A Cited
US3070438A Cited
US3303061A Cited
US3528081A Cited
US3723092A Cited
US3463677A Cited
US3725142A Cited
US3783040A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-08-25 1979-02-24 1979-08-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-08-25 1983-02-24 1983-08-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-08-25 1987-02-24 1987-08-26 $7700.00 Window Closed / Lapsed

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