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US3896049A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming co-precipitated material

Assignee: Atlantic Richfield Co
•
Filing: 1973-12-03
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Granted: 1975-07-22
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Expires: 1993-12-03
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Abstract

Abstract A method of forming an improved material having a matrix of oxidized, high surface area, uniformly dispersed active and carrier materials that is useful, not only as a catalyst, but also as an adsorbent for adsorbing a high concentration of contaminants, such as arsenic and selenium, deeply within its matrix and still retain its structural integrity characterized by the steps of preparing a single solution containing uniformly distributed water-soluble salts of the active and carrier cations; reacting them with a basic solution, such as ammonium hydroxide, to form insoluble and uniformly dispersed coprecipitates; drying the co-precipitates; removing the undesirable by-product; comminuting dried co-precipitates; forming the comminuted co-precipitates into an aqueous slurry; forming the slurry into particles of the desired size and shape; drying the particles; and calcining in an oxidizing atmosphere the dried particles to incorporate oxygen atoms into the matrix to achieve the requisite co-precipitated material, hardness and surface area. Also disclosed are preferred additional method steps, compositions and uses.

Inventors

  • 👤 Dennis D Dworak

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 15:33
CPC Classifications
B; B01; B01J; B01J20/00; B01J20/28; B01J20/28014; B01J20/28026; B01J23/00; B01J23/70; B01J23/74; B01J23/745; B01J37/00; B01J37/0009

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 358 words
A METHOD OF FORMING AN IMPROVED MATERIAL HAVING A MATRIX INCLUDING OXIDIZED, UNIFORMLY DISPERSED ACTIVE AND CARRIER MATERIALS SO AS TO BEUSEFUL, NOT ONLY AS A CATALYST, BUT ALSO AS AN ADSORBENT TO ADSORB FROM A LIQUID A HIGH CONCENTRATION OF CONTAMINANTS SELECTED FROM THE GROUP CONSISTING OF ARSENIC AND SELENIUM DEEPLY WITHIN ITS MATRIX AND RETAIN ITS STRUTURAL INTEGRIITY COMPRISING THE STEPS OF: A. PREPARING A FIRST SINGLE AQUEOUS SOLUTION CONTAINING UNIFORMLY DISTRIBUTED THROUGHOUT DISSOLVED WATER-SOLUBLE SALTS XM AND YM OF AN ACTIVE CATION AN OF A CARRIER CATION, RESPECTIVELY: WHERE X IS A CATION OF AN ACTIVE MATERIA AND IS SELECTED FROM THE GROUP CONSISTING OF IRON AND COBALT, WHERE Y IS A CATION OF A STRUCTURALLY ADEQUATE CARRIER FORMING A HIGH SURFACE AREA MATERIAL AND IS ALUMINUM, AND WHERE M IS AN ANION OF A WATER-SOLUBLE SALT OF X AND Y AD IS SELECTED FROM THE GROUP CONSISTING OF NITRTE AND HALIDE, B. REACTING SAID DISSOLVED SALTS IN SAID FIRST SINGLE AQUEOUS SOLUTION WITH A BASIC ZN IN AQUEOUS SOLUTION TO FORM INSOLUBLE CO-PRECIPITATES XN AN YN AND A BY-PRODUCT ZM, SAID ZN BEING PRESENT IN AN AMOUNT GREATER THAN THE STOICHIOMETRIC AMOUNT REQUIRED FOR COMPLETE REACTION IN ORDER TO FORM UNIFORMLY DISPERSED INSOLUBLE CO-PRECIPITATES: WHERE Z IS A CATION FORMING A WATER-SOLUBLE BASIC MATERIAL WITH N AND FORMING A REACTION PRODUCT WITH THE ANION M THAT CAN BE READILY REMOVED FROM SAID INSOLUBLE CO-PRECIPITATES, AND WHERE N IS AN ANION FORMING A WATER-SOLUBLE BASIC MATERIAL WIH Z AND FORMINGINSOLUBLE CO-PRECIPITATES WITH X AND Y AND IS SELECTED FROM THE GROUP CONSISTING OF CARBONATE AND HYDROXIDE, C. DRYING SAID UNIFORMLY DISPERSED CO-PRECIPITATES TO REMOVE THE WATER THEREFROM, D. REMOVING SAID BY-PRODUCT FROM SAID UNIFORMLY DISPERSED CO-PRECIPITATES, E. COMMINUTING THE DRIED UNIFORMLY DISPERSED CO-PRECIPITATES, F. FORMING THE COMMINUTED UNIFORMLY DISPERSED CO-PRECIPITATES INT AN AQUEOUS SLURRY, G. FORMING SAID SLURRY INTO PARTICLES OF DESRED SIZE AND SHAPE, H. DRYING SAID PARTICLES, AND I. CALCINING IN THE PRESENCE OF AN OXIDIZING ATMOSPHERE THE DRIED PARTICLES TO INCORPORATE OXYGEN ATOMS, INTO THE MATRIX AND TO ACHIEVE THE REQUISITE CO-PRECIPITATED UNIFORMLY DISPERSED ACTIVE AND CARRIER MATERIAL, HARDNESS AN SURFACE AREA.
Claim 2
Independent Claim 358 words
A METHOD OF FORMING AN IMPROVED MATERIAL HAVING A MATRIX INCLUDING OXIDIZED, UNIFORMLY DISPERSED ACTIVE AND CARRIER MATERIALS SO AS TO BEUSEFUL, NOT ONLY AS A CATALYST, BUT ALSO AS AN ADSORBENT TO ADSORB FROM A LIQUID A HIGH CONCENTRATION OF CONTAMINANTS SELECTED FROM THE GROUP CONSISTING OF ARSENIC AND SELENIUM DEEPLY WITHIN ITS MATRIX AND RETAIN ITS STRUTURAL INTEGRIITY COMPRISING THE STEPS OF: A. PREPARING A FIRST SINGLE AQUEOUS SOLUTION CONTAINING UNIFORMLY DISTRIBUTED THROUGHOUT DISSOLVED WATER-SOLUBLE SALTS XM AND YM OF AN ACTIVE CATION AN OF A CARRIER CATION, RESPECTIVELY: WHERE X IS A CATION OF AN ACTIVE MATERIA AND IS SELECTED FROM THE GROUP CONSISTING OF IRON AND COBALT, WHERE Y IS A CATION OF A STRUCTURALLY ADEQUATE CARRIER FORMING A HIGH SURFACE AREA MATERIAL AND IS ALUMINUM, AND WHERE M IS AN ANION OF A WATER-SOLUBLE SALT OF X AND Y AD IS SELECTED FROM THE GROUP CONSISTING OF NITRTE AND HALIDE, B. REACTING SAID DISSOLVED SALTS IN SAID FIRST SINGLE AQUEOUS SOLUTION WITH A BASIC ZN IN AQUEOUS SOLUTION TO FORM INSOLUBLE CO-PRECIPITATES XN AN YN AND A BY-PRODUCT ZM, SAID ZN BEING PRESENT IN AN AMOUNT GREATER THAN THE STOICHIOMETRIC AMOUNT REQUIRED FOR COMPLETE REACTION IN ORDER TO FORM UNIFORMLY DISPERSED INSOLUBLE CO-PRECIPITATES: WHERE Z IS A CATION FORMING A WATER-SOLUBLE BASIC MATERIAL WITH N AND FORMING A REACTION PRODUCT WITH THE ANION M THAT CAN BE READILY REMOVED FROM SAID INSOLUBLE CO-PRECIPITATES, AND WHERE N IS AN ANION FORMING A WATER-SOLUBLE BASIC MATERIAL WIH Z AND FORMINGINSOLUBLE CO-PRECIPITATES WITH X AND Y AND IS SELECTED FROM THE GROUP CONSISTING OF CARBONATE AND HYDROXIDE, C. DRYING SAID UNIFORMLY DISPERSED CO-PRECIPITATES TO REMOVE THE WATER THEREFROM, D. REMOVING SAID BY-PRODUCT FROM SAID UNIFORMLY DISPERSED CO-PRECIPITATES, E. COMMINUTING THE DRIED UNIFORMLY DISPERSED CO-PRECIPITATES, F. FORMING THE COMMINUTED UNIFORMLY DISPERSED CO-PRECIPITATES INT AN AQUEOUS SLURRY, G. FORMING SAID SLURRY INTO PARTICLES OF DESRED SIZE AND SHAPE, H. DRYING SAID PARTICLES, AND I. CALCINING IN THE PRESENCE OF AN OXIDIZING ATMOSPHERE THE DRIED PARTICLES TO INCORPORATE OXYGEN ATOMS, INTO THE MATRIX AND TO ACHIEVE THE REQUISITE CO-PRECIPITATED UNIFORMLY DISPERSED ACTIVE AND CARRIER MATERIAL, HARDNESS AN SURFACE AREA.
Claim 3
Dependent Claim 52 words
The method of claim 1 wherein the cation Z is ammonium and the anion M forms salts with the ammonium that are removable by heating at a temperature no higher than the calcining temperature of the co-precipitates to form the co-precipitated material, and the co-precipitates are heated to remove the by-product ZM.
Claim 4
Dependent Claim 31 words
The method of claim 2 wherein M is a nitrate and the step c. of removing the product ZM comprises heating the co-precipitates to approximately 325*F to remove the ammonium nitrate.
Claim 5
Dependent Claim 15 words
The method of claim 1 wherein X is cobalt in the form of cobaltic cation.
Claim 6
Dependent Claim 15 words
The method of claim 1 wherein X is iron in the form of ferric cation.
Claim 7
Dependent Claim 25 words
The method of claim 1 wherein the carrier portion is from about 25 to about 95 mol percent, the remainder being essentially the active portion.
Claim 8
Dependent Claim 21 words
The method of claim 6 wherein the carrier portion is about 50 mol percent, the remainder being essentially the active portion.
Claim 9
Dependent Claim 24 words
The method of claim 1 wherein said co-precipitated material is reacted with a sulfur-containing material to replace the oxygen in the matrix with sulfur.

References Cited (Backward Citations)

US2270504A Cited
US2296405A Cited
US2449295A Cited
US2550442A Cited
US3320182A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-07-21 1979-01-20 1979-07-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-07-21 1983-01-20 1983-07-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-07-21 1987-01-20 1987-07-22 $7700.00 Window Closed / Lapsed

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