US3892885A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for treating polymeric surfaces to provide increased adherence to subsequently applied coatings
Assignee: USM Corp
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Filing: 1973-09-21
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Granted: 1975-07-01
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Expires: 1993-09-21
Abstract
Abstract The process of coating a polymer resin including the steps of cross linking the surface of the resin and generating ''''living'''' radicals at the surface of the resin by ultraviolet light radiation and thereafter applying a polymeric resin coating composition including groups which will combine with the surface through the action of the ''''living'''' radicals.
Inventors
- 👤 Robert A Bragole
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-27 07:33
CPC Classifications
B; B05; B05D; B05D3/00; B05D3/06; C; C08; C08J; C08J7/00; C08J7/04; C08J7/042; C08J7/0427; C08J7/043; C08J7/056; C08J7/12; C08J7/123; C08J2323/00; C08J2323/02; C08J2323/04; C08J2323/06; C08J2433/00; C08J2433/04; C08J2433/06; C08J2451/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/3154; Y10T428/31551; Y10T428/31554; Y10T428/31855; Y10T428/31909
Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
290 words
THE PROCESS OF PROVIDING A DISTINCT RESINOUS COATING STRONGLY ADHERENT TO THE SURFACE OF A BODY OF A POLYMER RESIN HAVING AT LEAST HYDROGEN ON A CARBON CHAIN IN A REPATING UNIT IN THE POLYMERIC CHAIN AND HAVING A CRITICAL SURFACE TENSION OF WETTING OF NOT MOE THAN 35 DYNES PER CENTIMETER, SAID SURFACES BEING SELECTED FROM THE GROUP CONSISTING OF SURFACES OF BODIES OF RESINOUS POLYVINYL FLOURIDE, POLYVINYLIDENE FLOURIDE, POLOEFINS, COPOLYMERS OF ETHYLENE OR PROPYLENE WITH VINYL ACETUATE OR ETYL ACRYLATE, COPOYLMERS OF ETHYLENE AND POLYLENE CONTAINING A SMALL PORTION OF A NON-CONJUGATED DIENE AN MOLDED SURFACES OF BODIES OF RESINS FROM THE GROUP CONSISTING OF POLYACETAL RESINS, POLYMIDE RESINS, POLYCAPROLACTAM RESINS, POLYURETAN RESINS, AND INOMER RESINS,, SAID PROCESS COMPRISING THE STEPS OF PROVIDING A PHOTOSENSITIZER HAVING A TRIPLET STATE ENERGY OF AT LEAST ABOUT 625 CAL/MOLE AT THESURFACE TO BE COATED OF SAID POLYMERIC MATERIAL, IRRADIATING SAID SURFACE WITH ULTRAVIOLT LIGHT IN THE RANGE OF ABOUT 2,000 A TO ABOUT 3,500 A TO THE EXTENT OF AT LEAST ABOUT 1,000 WATT SECONDS TO FORM A CROSS-LINKED SURFACE INTEGRAL WITH THEBOFY OF RESIN AND CONCURRENTLY TO GENERATE FREE RADICALS IN SURFACE MOLECULES OF SAID POLYMERIC MATERIAL, THEREAFTER APPLYING TO SAID SURFACE A FILM FORMING SYNETHETIC POLYMER RESIN BASE COATING COMPOSITION, SAID COMPOSITION COMTAINING FROM ABOUT 0.05 TO ABOUT 5 PERCENT BY WEIGHT OF POLYMERIZABL UNSATURATED MONOMER BASED ON THE WEIGHT OF SAID FILM FORMING POLYMER RESIN WHICH WILL COMBINE WITH THE SURFACE THROUGH THE ACTION OF SAID FREE RADICALS AND SUBJECTING SAID COATING TO HEAT AFTER APPLICATION TO IMPROVE THE INTERACTION BETWEEN SAID FREE RADICALS, THE POLYMERIC RESIN OF THE COATING AND SAID POLYMERIZABLE UNSATURATED MONOMER MATERIAL IN THE APPLIED COATING TO UNITE THE ENTIRE COATING TO SAID SURFACE.
Claim 2
Dependent Claim
290 words
THE PROCESS OF PROVIDING A DISTINCT RESINOUS COATING STRONGLY ADHERENT TO THE SURFACE OF A BODY OF A POLYMER RESIN HAVING AT LEAST HYDROGEN ON A CARBON CHAIN IN A REPATING UNIT IN THE POLYMERIC CHAIN AND HAVING A CRITICAL SURFACE TENSION OF WETTING OF NOT MOE THAN 35 DYNES PER CENTIMETER, SAID SURFACES BEING SELECTED FROM THE GROUP CONSISTING OF SURFACES OF BODIES OF RESINOUS POLYVINYL FLOURIDE, POLYVINYLIDENE FLOURIDE, POLOEFINS, COPOLYMERS OF ETHYLENE OR PROPYLENE WITH VINYL ACETUATE OR ETYL ACRYLATE, COPOYLMERS OF ETHYLENE AND POLYLENE CONTAINING A SMALL PORTION OF A NON-CONJUGATED DIENE AN MOLDED SURFACES OF BODIES OF RESINS FROM THE GROUP CONSISTING OF POLYACETAL RESINS, POLYMIDE RESINS, POLYCAPROLACTAM RESINS, POLYURETAN RESINS, AND INOMER RESINS,, SAID PROCESS COMPRISING THE STEPS OF PROVIDING A PHOTOSENSITIZER HAVING A TRIPLET STATE ENERGY OF AT LEAST ABOUT 625 CAL/MOLE AT THESURFACE TO BE COATED OF SAID POLYMERIC MATERIAL, IRRADIATING SAID SURFACE WITH ULTRAVIOLT LIGHT IN THE RANGE OF ABOUT 2,000 A TO ABOUT 3,500 A TO THE EXTENT OF AT LEAST ABOUT 1,000 WATT SECONDS TO FORM A CROSS-LINKED SURFACE INTEGRAL WITH THEBOFY OF RESIN AND CONCURRENTLY TO GENERATE FREE RADICALS IN SURFACE MOLECULES OF SAID POLYMERIC MATERIAL, THEREAFTER APPLYING TO SAID SURFACE A FILM FORMING SYNETHETIC POLYMER RESIN BASE COATING COMPOSITION, SAID COMPOSITION COMTAINING FROM ABOUT 0.05 TO ABOUT 5 PERCENT BY WEIGHT OF POLYMERIZABL UNSATURATED MONOMER BASED ON THE WEIGHT OF SAID FILM FORMING POLYMER RESIN WHICH WILL COMBINE WITH THE SURFACE THROUGH THE ACTION OF SAID FREE RADICALS AND SUBJECTING SAID COATING TO HEAT AFTER APPLICATION TO IMPROVE THE INTERACTION BETWEEN SAID FREE RADICALS, THE POLYMERIC RESIN OF THE COATING AND SAID POLYMERIZABLE UNSATURATED MONOMER MATERIAL IN THE APPLIED COATING TO UNITE THE ENTIRE COATING TO SAID SURFACE.
Claim 3
Dependent Claim
32 words
The process of coating a polymer resin as defined in claim 1 in which said photosensitizer is a member of the group consisting of ketone photosensitizers and hydrocarbon multiple ring compound photosensitizers.
Claim 4
Dependent Claim
63 words
The process of coating a polymer resin as defined in claim 2 in which said radiation provides at least 1,000 watt seconds radiation at a wave length of from about 2,000 A to about 2,800 A at the surface of said resin and in which the polyolefin is a member of the group consisting of polyethylene, polypropylene and copolymers of ethylene and propylene.
Claim 5
Dependent Claim
23 words
The process of coating a polymer resin as defined in claim 3 in which said polymerizable monomer includes a vinyl or vinylidene radical.
Claim 6
Dependent Claim
66 words
The process of coating a polymer resin as defined in claim 4 in which said coating composition comprises a member of the group consisting of polymers and copolymers of lower alkyl esters of acrylic acid and methacrylic acid and said monomer is present to the extent of from about 0.1 to about 1.0 percent by weight based on the weight of the film-forming polymer or copolymer.
Claim 7
Dependent Claim
32 words
The process of coating a polymer resin as defined in claim 5 in which the coated surface is subjected to a heat curing step at a temperature of at least about 155*F.
Claim 8
Dependent Claim
21 words
The process of coating a polymer resin as defined in claim 3 in which said coating composition is a polyurethane paint.
Claim 9
Dependent Claim
63 words
The process of coating a polymer resin as defined in claim 7 in which said coating composition is a heat-curable paint comprising a mixture of an hydroxyl terminated isocyanate-reacted alkyd and a melamine formaldehyde curing agent and in which said monomer is present to the extent of from about 0.1 to about 1.0 percent by weight based on the weight of the polyurethane.
Claim 10
Dependent Claim
32 words
The process of coating a polymer resin as defined in claim 8 in which the coated surface is subjected to a heat curing step at a temperature of at least about 155*F.
Claim 11
Dependent Claim
23 words
The process of coating a polymer resin as defined in claim 3 in which said coating composition is a pigmented substantially opaque paint.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1978-06-30 | 1978-12-30 | 1979-07-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1982-06-30 | 1982-12-30 | 1983-07-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1986-06-30 | 1986-12-30 | 1987-07-01 | $7700.00 | Window Closed / Lapsed |