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US3892604A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing normal grain growth (110) {8 001{9 {0 textured iron-cobalt alloys

Assignee: Westinghouse Electric Corp
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Filing: 1974-06-17
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Granted: 1975-07-01
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Expires: 1994-06-17
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Abstract

Abstract An alloy and a method for producing the same are described in which the alloy is characterized by a primarily recrystallized microstructure having a (110) (001) orientation. The alloy contains from 5% to 35% cobalt, up to 2% chromium, up to 3% silicon, less than 0.005% sulfur and a balance essentially iron with incidental impurities. The method includes a schedule of hot and cold working the latter in limited amounts together with corresponding heat treatments producing the desired improved magnetic characteristics.

Inventors

  • 👤 Donald R Thornburg
  • 👤 Karl Foster

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 07:56
CPC Classifications
C; C21; C21D; C21D8/00; C21D8/12; C22; C22C; C22C38/00; C22C38/10; H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/16; C21D8/1216; C21D8/1227

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 176 words
IN THE METHOD OF PRODUCING IMPROVED MAGNETIC CHARACTERISTICS IN IRON-COBALT ALLOYS, THE STEPS COMPRISING, MELTING A COMPOSITON WITHIN THE RANGE BETWEEN ABOUT 5% AND ABOUT 35% COABLT, UP TO ABOUT 3% OF AN ELEMENT WHICH IMPROVES VOLUME RESISTIVITY AND THE BALANCE IRON WITH INCIDENTAL IMPURITIES AND CONTROLLING THE SULFUR CONTENT THEREOF TO A VALUE OF LESS THAN ABOUT 0.005%, HOT WORKING THE ALLOY MATERIAL AT A TEMPERATURE WITHIN THE RANGE BETWEEN ABOUT 1000*C AND ABOUT 1100*C TO AN INTERMEDIATE GAUGE, SUBJECTING THE INTERMEDIATE GAUGE MATERIAL TO AN ANNEALING TREATMENT AT A TEMPERATURE WITHIN THE RANGE BETWEEN ABOUT 600*C AND 800*C, PICKLING, COLD WORKING THE ANNEALED MATERIAL IN ONE OR MORE STEPS TO A DESIRED FINISH GAUGE, AT LAST THE LAST OF SAID COLD WORKING STEPS EFFECTING A REDUCTION IN CROSS SECTIONAL AREA OF BETWEEN ABOUT 40 AND ABOUT 75% AND THEREAFTER ANNEALING AT A TEMPERATURE WITHIN THE RANGE BETWEEN ABOUT 800*C AND THE AC1 TEMPERATURE, SAID PROCESS BEING EFFECTIVE FOR PRODUCING A HIGH GRAIN VOLUME OF (110) (001) TEXTURE BY PRIMARY RECRYSTALLIZATION AND NORMAL GRAIN GROWTH.
Claim 2
Dependent Claim 176 words
IN THE METHOD OF PRODUCING IMPROVED MAGNETIC CHARACTERISTICS IN IRON-COBALT ALLOYS, THE STEPS COMPRISING, MELTING A COMPOSITON WITHIN THE RANGE BETWEEN ABOUT 5% AND ABOUT 35% COABLT, UP TO ABOUT 3% OF AN ELEMENT WHICH IMPROVES VOLUME RESISTIVITY AND THE BALANCE IRON WITH INCIDENTAL IMPURITIES AND CONTROLLING THE SULFUR CONTENT THEREOF TO A VALUE OF LESS THAN ABOUT 0.005%, HOT WORKING THE ALLOY MATERIAL AT A TEMPERATURE WITHIN THE RANGE BETWEEN ABOUT 1000*C AND ABOUT 1100*C TO AN INTERMEDIATE GAUGE, SUBJECTING THE INTERMEDIATE GAUGE MATERIAL TO AN ANNEALING TREATMENT AT A TEMPERATURE WITHIN THE RANGE BETWEEN ABOUT 600*C AND 800*C, PICKLING, COLD WORKING THE ANNEALED MATERIAL IN ONE OR MORE STEPS TO A DESIRED FINISH GAUGE, AT LAST THE LAST OF SAID COLD WORKING STEPS EFFECTING A REDUCTION IN CROSS SECTIONAL AREA OF BETWEEN ABOUT 40 AND ABOUT 75% AND THEREAFTER ANNEALING AT A TEMPERATURE WITHIN THE RANGE BETWEEN ABOUT 800*C AND THE AC1 TEMPERATURE, SAID PROCESS BEING EFFECTIVE FOR PRODUCING A HIGH GRAIN VOLUME OF (110) (001) TEXTURE BY PRIMARY RECRYSTALLIZATION AND NORMAL GRAIN GROWTH.
Claim 3
Dependent Claim 29 words
The process of claim 1 in which the cold worked material is reduced in cross sectional area within the range between about 40 and about 75% in each step.
Claim 4
Dependent Claim 21 words
The process of claim 1 in which the initial cold working is performed at a temperature of up to about 300*C.
Claim 5
Dependent Claim 24 words
The process of claim 2 in which an intermediate anneal at a temperature in excess of 800*C is interposed between each cold working step.
Claim 6
Dependent Claim 16 words
The process of claim 4 in which the intermediate anneal takes place in a decarburizing atmosphere.
Claim 7
Dependent Claim 15 words
The process of claim 1 in which all anneals take place in a hydrogen atmosphere.
Claim 8
Dependent Claim 148 words
In the method of producing improved magnetic characteristics in iron-cobalt alloys; the steps comprising melting an alloy composition within the range between about 26 and about 29% cobalt, up to 1% chromium, up to 1% manganese, up to 1% silicon and the balance essentially iron with incidental impurities and controlling the sulfur content to less than about 0.005%, hot working the alloy at a temperature within the range between about 1000*C and about 1100*C to an intermediate gauge between about 0.080 and about 0.150 inch in thickness, annealing the alloy at a temperature within the range between about 600*C and 800*C, cold working the alloy in one or more steps to the desired finish gauge and thereafter annealing the alloy at a temperature within the range between about 850*C and 950*C, the alloy after such treatment exhibiting a (110) (001) texture by primary recrystallization and normal grain growth.
Claim 9
Dependent Claim 148 words
In the method of producing improved magnetic characteristics in iron-cobalt alloys; the steps comprising melting an alloy composition within the range between about 26 and about 29% cobalt, up to 1% chromium, up to 1% manganese, up to 1% silicon and the balance essentially iron with incidental impurities and controlling the sulfur content to less than about 0.005%, hot working the alloy at a temperature within the range between about 1000*C and about 1100*C to an intermediate gauge between about 0.080 and about 0.150 inch in thickness, annealing the alloy at a temperature within the range between about 600*C and 800*C, cold working the alloy in one or more steps to the desired finish gauge and thereafter annealing the alloy at a temperature within the range between about 850*C and 950*C, the alloy after such treatment exhibiting a (110) (001) texture by primary recrystallization and normal grain growth.
Claim 10
Dependent Claim 32 words
The process of claim 7 in which the cold worked alloy is reduced in cross sectional area between about 50 and about 75% in at least the last reduction to finish gauge.
Claim 11
Dependent Claim 23 words
The process of claim 7 in which the initial cold working includes a hot-cold working at a temperature of up to about 300*C.
Claim 12
Dependent Claim 29 words
The process of claim 7 in which an intermediate anneal at a temperature within the range between about 700*C and about 900*C is interposed between each cold working step.
Claim 13
Dependent Claim 29 words
The process of claim 10 in which an atmosphere of hydrogen having a dew point of at least +40*F is employed in any anneal prior to the final anneal.

References Cited (Backward Citations)

US1247206A Cited
US2717223A Cited
US3164496A Cited
US3347718A Cited
US3597286A Cited
US3695944A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-06-30 1978-12-30 1979-07-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-06-30 1982-12-30 1983-07-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-06-30 1986-12-30 1987-07-01 $7700.00 Window Closed / Lapsed

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