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US3887690A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing carbon black

Assignee: Continental Carbon Co
•
Filing: 1971-03-11
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Granted: 1975-06-03
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Expires: 1991-03-11
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Abstract

Abstract An oil furnace carbon black reactor and process in which primary heat input, secondary heat input, and the ratio of primary-tosecondary heat input to the reactor are controlled in order to manufacture carcass grades of carbon black having relatively large particle size, low heat buildup, high impact resilience, and other desirable properties.

Inventors

  • 👤 Jesse R West
  • 👤 Ollie Middlebrooks
  • 👤 William B Crull

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 21:03
CPC Classifications
C; C09; C09C; C09C1/00; C09C1/44; C09C1/48; C09C1/50; C01; C01P; C01P2006/00; C01P2006/12

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 178 words
IN A PROCESS FOR THE PRODUCTION OF CARCASS GRADES OF OIL FURNACE CARBON BLACK IN WHICH A CARBON BLACK FEEDSTOCK IS INTRODUCED AXIALLY INTO ONE END OF AN ELONGATE, SUBSTANTIALLY CYLINDRICAL, REFRACTORY LINED REACTOR OF SUBSTANTIALLY UNIFORM DIAMETER INTO A PRIMARY REACTION ZONE HEATED BY PRIMARY HOT COMBUSTION GASES FROM THE BURNING OF A HYDROCARBON GAS OR OTHER FUEL WITH AIR, SAID COMBUSTION GASES FLOWING IN LONGITUDINAL DOWNSTREAM FLOW, THE IMPROVEMENT WHICH COMPRISES: A. SUPPLYING SAID PRIMARY HOT COMBUSTION GASES IN AN AMOUNT OF ABOUT 3500-5200 BTU PER POUND OF SAID FEEDSTOCK; B. SUPPLYING SECONDARY HEAT TO SAID REACTOR AS A STREAM OR STREAMS OF SECONDARY COMBUSTION GASES INTRODUCED IN TANGENTIAL FLOW AT A POINT OR POINTS LOCATED AT DISTANCES DOWNSTREAM OF THE POINT OF INTRODUCTION OF SAID PRIMARY HEAT EQUAL TO ABOUT 6-14 TIMES THE INSIDE DIAMETER OF SAID REFRACTORY LINING, THE AMOUNT OF SAID SECONDARY HEAT BEING ABOUT 1000-2500 BTU PER POUND OF SAID FEEDSTOCK; C. THE RATIO OF THE QUANTITY OF SAID PRIMARY HEAT TO SAID SECONDARY HEAT BEING FROM ABOUT 2 TO ABOUT 4.
Claim 2
Dependent Claim 178 words
IN A PROCESS FOR THE PRODUCTION OF CARCASS GRADES OF OIL FURNACE CARBON BLACK IN WHICH A CARBON BLACK FEEDSTOCK IS INTRODUCED AXIALLY INTO ONE END OF AN ELONGATE, SUBSTANTIALLY CYLINDRICAL, REFRACTORY LINED REACTOR OF SUBSTANTIALLY UNIFORM DIAMETER INTO A PRIMARY REACTION ZONE HEATED BY PRIMARY HOT COMBUSTION GASES FROM THE BURNING OF A HYDROCARBON GAS OR OTHER FUEL WITH AIR, SAID COMBUSTION GASES FLOWING IN LONGITUDINAL DOWNSTREAM FLOW, THE IMPROVEMENT WHICH COMPRISES: A. SUPPLYING SAID PRIMARY HOT COMBUSTION GASES IN AN AMOUNT OF ABOUT 3500-5200 BTU PER POUND OF SAID FEEDSTOCK; B. SUPPLYING SECONDARY HEAT TO SAID REACTOR AS A STREAM OR STREAMS OF SECONDARY COMBUSTION GASES INTRODUCED IN TANGENTIAL FLOW AT A POINT OR POINTS LOCATED AT DISTANCES DOWNSTREAM OF THE POINT OF INTRODUCTION OF SAID PRIMARY HEAT EQUAL TO ABOUT 6-14 TIMES THE INSIDE DIAMETER OF SAID REFRACTORY LINING, THE AMOUNT OF SAID SECONDARY HEAT BEING ABOUT 1000-2500 BTU PER POUND OF SAID FEEDSTOCK; C. THE RATIO OF THE QUANTITY OF SAID PRIMARY HEAT TO SAID SECONDARY HEAT BEING FROM ABOUT 2 TO ABOUT 4.
Claim 3
Dependent Claim 178 words
In a process for the production of carcass grades of oil furnace carbon black in which a carbon black feedstock is introduced axially into one end of an elongate, substantially cylindrical, refractory lined reactor of substantially uniform diameter into a primary reaction zone heated by primary hot combustion gases from the burning of a hydrocarbon gas or other fuel with air, said combustion gases flowing in longitudinal downstream flow, the improvement which comprises: a. supplying said primary hot combustion gases in an amount of about 3500-5200 BTU per pound of said feedstock; b. supplying secondary heat to said reactor as a stream or streams of secondary combustion gases introduced in tangential flow at a point or points located at distances downstream of the point of introduction of said primary heat equal to about 6-14 times the inside diameter of said refractory lining, the amount of said secondary heat being about 1000-2500 BTU per pound of said feedstock; c. the ratio of the quantity of said primary heat to said secondary heat being from about 2 to about 4.
Claim 4
Dependent Claim 178 words
In a process for the production of carcass grades of oil furnace carbon black in which a carbon black feedstock is introduced axially into one end of an elongate, substantially cylindrical, refractory lined reactor of substantially uniform diameter into a primary reaction zone heated by primary hot combustion gases from the burning of a hydrocarbon gas or other fuel with air, said combustion gases flowing in longitudinal downstream flow, the improvement which comprises: a. supplying said primary hot combustion gases in an amount of about 3500-5200 BTU per pound of said feedstock; b. supplying secondary heat to said reactor as a stream or streams of secondary combustion gases introduced in tangential flow at a point or points located at distances downstream of the point of introduction of said primary heat equal to about 6-14 times the inside diameter of said refractory lining, the amount of said secondary heat being about 1000-2500 BTU per pound of said feedstock; c. the ratio of the quantity of said primary heat to said secondary heat being from about 2 to about 4.
Claim 5
Dependent Claim 68 words
The process of claim 1 in which: a. said primary heat is supplied in an amount of about 3600-4500 BTU per pound of said feedstock; (b) said secondary heat is supplied at a distance downstream of the point of introduction of said primary heat equal to about 7-12 times the inside diameter of said refractory lining in an amount of about 1200-2000 BTU per pound of said feedstock.

References Cited (Backward Citations)

US2375795A Cited
US2976127A Cited
US3235334A Cited
US3362789A Cited
US3523759A Cited
US3607065A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-06-02 1978-12-02 1979-06-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-06-02 1982-12-02 1983-06-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-06-02 1986-12-02 1987-06-03 $7700.00 Window Closed / Lapsed

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