US3887595A
Expired / Lapsed
US
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Carbonylation process
Assignee: Shell USA Inc
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Filing: 1973-03-05
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Granted: 1975-06-03
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Expires: 1993-03-05
Abstract
Abstract An improved catalyst composition for carbonylating olefinically unsaturated hydrocarbons with carbon monoxide and a hydroxylic compound comprises a zero-valent palladium or platinum complex incorporating stabilizing phosphine ligands, and excess ligand. Use of these catalyst compositions results in a high ratio of straight-chain to branch-chain product when employed in the carbonylation of alpha olefins to produce carboxylic acids, esters or acid anhydrides.
Inventors
- 👤 Kenzie Nozaki
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 02:11
CPC Classifications
B; B01; B01J; B01J31/00; B01J31/16; B01J31/24; B01J31/2404; C; C07; C07C; C07C51/00; C07C51/10; C07C51/14; B01J2231/00; B01J2231/30; B01J2231/32; B01J2231/321; B01J2531/00; B01J2531/80; B01J2531/82; B01J2531/824; B01J2531/828; B01J31/1616
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
216 words
In the process of carbonylating olefinically unsaturated hydrocarbons of from 2 to 30 carbon atoms free from acetylenic unsaturation and conjugated olefinic unsaturation with carbon monoxide and with at least one hydroxylic compound selected from the group consisting of water, alkanol of from 1 to 20 carbon atoms, carboxylic acid of from 2-20 carbon atoms and mixtures thereof in the presence of a catalyst, the improvement which comprises producing predominately straight chain products by employing as said catalyst a composition consisting essentially of a. a zerovalent noble metal phosphine complex of the general formula (R3P)nM wherein M is palladium or platinum, n is a whole number from 1 to 4 inclusive and R independently is a monovalent hydrocarbyl or substituted hydrocarbyl moiety of from 1 to 20 carbon atoms inclusive of substituents, is free from aliphatic carbon-carbon unsaturation and is selected from the group consisting of unsubstituted alkyl, unsubstituted phenyl, monosubstituted alkyl and monosubstituted phenyl wherein said substitutent is selected from the group consisting of alkoxy, carbalkoxy, trihalomethyl, halo, dialkylamino, alkanoyloxy and phenyl, in an amount of from about 0.0001 to about 0.1 mole percent of noble metal phosphine complex per mole of olefinic double bond present, and b. from about 10 moles to about 150 moles of R3P per mole of said noble metal-phosphine complex.
Claim 2
Dependent Claim
216 words
In the process of carbonylating olefinically unsaturated hydrocarbons of from 2 to 30 carbon atoms free from acetylenic unsaturation and conjugated olefinic unsaturation with carbon monoxide and with at least one hydroxylic compound selected from the group consisting of water, alkanol of from 1 to 20 carbon atoms, carboxylic acid of from 2-20 carbon atoms and mixtures thereof in the presence of a catalyst, the improvement which comprises producing predominately straight chain products by employing as said catalyst a composition consisting essentially of a. a zerovalent noble metal phosphine complex of the general formula (R3P)nM wherein M is palladium or platinum, n is a whole number from 1 to 4 inclusive and R independently is a monovalent hydrocarbyl or substituted hydrocarbyl moiety of from 1 to 20 carbon atoms inclusive of substituents, is free from aliphatic carbon-carbon unsaturation and is selected from the group consisting of unsubstituted alkyl, unsubstituted phenyl, monosubstituted alkyl and monosubstituted phenyl wherein said substitutent is selected from the group consisting of alkoxy, carbalkoxy, trihalomethyl, halo, dialkylamino, alkanoyloxy and phenyl, in an amount of from about 0.0001 to about 0.1 mole percent of noble metal phosphine complex per mole of olefinic double bond present, and b. from about 10 moles to about 150 moles of R3P per mole of said noble metal-phosphine complex.
Claim 3
Dependent Claim
94 words
IN THE PROCESS OF CARBONYLATING OLEFINICALLY UNSATURATED HYDROCARBON OF FROM 2 TO 30 CARBON ATOMS FREE FROM ACETYLENIC UNSATURATION AND CONJUGATED OLEFINIC UNSATURATION WITH CARBON MONOXIDE AND WITH AT LEAST ONE HYDROXYLIC COMPOUND SELECTED FROM THE GROUP CONSISTING OF WATER, ALKANOL OF FROM 1 TO 20 CARBON ATOMS, CARBOXYLIC ACID OF FROM 2-20 CARBON ATOMS AND MIXTURES THEREOF IN THE PRESENCE OF A CATALYST, THE IMPROVEMENT WHICH COMPRISES PRODUCING PREDOMINATELY STRAIGHT CHAIN PRODUCTS BY EMPLOYING AS SAID CATALYST A COMPOSITION CONSISTING ESSENTIALLY OF A. A ZEROVALENT NOBLE METAL PHOSPHINE COMPLEX OF THE GENERAL FORMULA
Claim 4
Dependent Claim
94 words
IN THE PROCESS OF CARBONYLATING OLEFINICALLY UNSATURATED HYDROCARBON OF FROM 2 TO 30 CARBON ATOMS FREE FROM ACETYLENIC UNSATURATION AND CONJUGATED OLEFINIC UNSATURATION WITH CARBON MONOXIDE AND WITH AT LEAST ONE HYDROXYLIC COMPOUND SELECTED FROM THE GROUP CONSISTING OF WATER, ALKANOL OF FROM 1 TO 20 CARBON ATOMS, CARBOXYLIC ACID OF FROM 2-20 CARBON ATOMS AND MIXTURES THEREOF IN THE PRESENCE OF A CATALYST, THE IMPROVEMENT WHICH COMPRISES PRODUCING PREDOMINATELY STRAIGHT CHAIN PRODUCTS BY EMPLOYING AS SAID CATALYST A COMPOSITION CONSISTING ESSENTIALLY OF A. A ZEROVALENT NOBLE METAL PHOSPHINE COMPLEX OF THE GENERAL FORMULA
Claim 5
Dependent Claim
24 words
The process of claim 1 wherein the olefinically unsaturated compound is selected from the group consisting of aliphatic alpha monoolefins and aliphatic terminal diolefins.
Claim 6
Dependent Claim
11 words
The process of claim 2 wherein the hydroxylic compound is water.
Claim 7
Dependent Claim
18 words
The process of claim 2 wherein the hydroxylic compound is alkanol of from 1 to 10 carbon atoms.
Claim 8
Dependent Claim
20 words
The process of claim 2 wherein the hydroxylic compound is a terminal alkanediol of from 2 to 10 carbon atoms.
Claim 9
Dependent Claim
22 words
The process of claim 2 wherein the hydroxylic compound is a monobasic aliphatic carboxylic acid of from 2 to 20 carbon atoms.
Claim 10
Dependent Claim
22 words
The process of claim 2 wherein the hydroxylic compound is a dibasic aliphatic carboxylic acid of from 4 to 10 carbon atoms.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1978-06-02 | 1978-12-02 | 1979-06-03 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1982-06-02 | 1982-12-02 | 1983-06-03 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1986-06-02 | 1986-12-02 | 1987-06-03 | $7700.00 | Window Closed / Lapsed |