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US3886638A Expired / Lapsed US ⏱️ 0.0 years remaining

Multi-way valve porting block

Assignee: ELJER MANUFACTURING Inc A CORP OF DE
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Filing: 1973-06-15
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Granted: 1975-06-03
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Expires: 1993-06-15
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Abstract

Abstract An improvement in a method of forming a multi-way valve porting block for a mixing valve having a control head and respective conduits for hot water, cold water and controlled water characterized by the steps of: cutting off a predetermined thickness of a metallic bar stock having the desired cross sectional shape with a plurality of arms extending radially outwardly at 90* angles from a central point to form a solid block of the desired shape; and, thereafter, forming by machining respective large bores and smaller apertures in the respective conduits. The bar stock may have a Tee-shaped cross section or a cross-shaped cross section for respective three-way and four-way valve porting blocks, such as for tub alone or both tub and shower. Also disclosed are specific approaches to forming an aspirating passageway and aperture in the arm that will be connected with the tub or the like to prevent water from undesirably flowing upwardly and out of a shower, as well as the respective types of machining operations and preferred structural forms.

Inventors

  • 👤 Dennis J Hayman
  • 👤 Robert George Stultz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 21:11
CPC Classifications
B; B23; B23P; B23P13/00; B23P13/04; Y; Y10; Y10S; Y10S29/00; Y10S29/026; Y10T; Y10T137/00; Y10T137/8593; Y10T137/85938; Y10T137/86493; Y10T137/86815; Y10T29/00; Y10T29/49; Y10T29/49405; Y10T29/49412; Y10T29/49416; Y10T29/49419; Y10T29/49426

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 308 words
A method of forming a four-way valve porting block for a mixing valve having a control head and respective conduits for, respectively, hot and cold water from a source and controlled water to one of a tub and shower comprising the steps of: a. cutting off a predetermined thickness of a four-way metallic bar stock having a cross sectional shape in the form of a cross with two laterally extending arms and two aligned perpendicular arms extending normal to said laterally extending arms to form a solid cross shaped block with four respective arms; b. forming by machining a first large bore in each of said four arms for conformingly and sealingly receiving respective large conduits carrying the respective waters; c. forming by machining a first smaller bore extending longitudinally of said two perpendicular arms and communicating with the respective first large bores formed therewithin; one arm being adapted for connection with conduit leading to a shower and the other arm being adapted for connection with conduit leading to a tub; d. forming by machining two smaller apertures extending laterally throUgh one side wall of said cross shaped block and communicating, respectively, with each of said first large bores in said laterally extending arms; said smaller apertures being adapted for being connected with smaller conduits to the control head; and e. forming an aspirating passageway extending through said side wall and in communication with said first large bore in said other arm, of said two perpendicular arms, for being installed pointing downwardly and connected with said conduit leading to said tub; said aspirating passageway being adapted for being connected with a smaller conduit from the control head and terminating in an aspirating aperture near the center of said first large bore of said other arm, said aspirating passageway being formed by drilling two intersecting third and fourth bores.
Claim 2
Independent Claim 308 words
A method of forming a four-way valve porting block for a mixing valve having a control head and respective conduits for, respectively, hot and cold water from a source and controlled water to one of a tub and shower comprising the steps of: a. cutting off a predetermined thickness of a four-way metallic bar stock having a cross sectional shape in the form of a cross with two laterally extending arms and two aligned perpendicular arms extending normal to said laterally extending arms to form a solid cross shaped block with four respective arms; b. forming by machining a first large bore in each of said four arms for conformingly and sealingly receiving respective large conduits carrying the respective waters; c. forming by machining a first smaller bore extending longitudinally of said two perpendicular arms and communicating with the respective first large bores formed therewithin; one arm being adapted for connection with conduit leading to a shower and the other arm being adapted for connection with conduit leading to a tub; d. forming by machining two smaller apertures extending laterally throUgh one side wall of said cross shaped block and communicating, respectively, with each of said first large bores in said laterally extending arms; said smaller apertures being adapted for being connected with smaller conduits to the control head; and e. forming an aspirating passageway extending through said side wall and in communication with said first large bore in said other arm, of said two perpendicular arms, for being installed pointing downwardly and connected with said conduit leading to said tub; said aspirating passageway being adapted for being connected with a smaller conduit from the control head and terminating in an aspirating aperture near the center of said first large bore of said other arm, said aspirating passageway being formed by drilling two intersecting third and fourth bores.
Claim 3
Independent Claim 308 words
A method of forming a four-way valve porting block for a mixing valve having a control head and respective conduits for, respectively, hot and cold water from a source and controlled water to one of a tub and shower comprising the steps of: a. cutting off a predetermined thickness of a four-way metallic bar stock having a cross sectional shape in the form of a cross with two laterally extending arms and two aligned perpendicular arms extending normal to said laterally extending arms to form a solid cross shaped block with four respective arms; b. forming by machining a first large bore in each of said four arms for conformingly and sealingly receiving respective large conduits carrying the respective waters; c. forming by machining a first smaller bore extending longitudinally of said two perpendicular arms and communicating with the respective first large bores formed therewithin; one arm being adapted for connection with conduit leading to a shower and the other arm being adapted for connection with conduit leading to a tub; d. forming by machining two smaller apertures extending laterally throUgh one side wall of said cross shaped block and communicating, respectively, with each of said first large bores in said laterally extending arms; said smaller apertures being adapted for being connected with smaller conduits to the control head; and e. forming an aspirating passageway extending through said side wall and in communication with said first large bore in said other arm, of said two perpendicular arms, for being installed pointing downwardly and connected with said conduit leading to said tub; said aspirating passageway being adapted for being connected with a smaller conduit from the control head and terminating in an aspirating aperture near the center of said first large bore of said other arm, said aspirating passageway being formed by drilling two intersecting third and fourth bores.
Claim 4
Independent Claim 308 words
A method of forming a four-way valve porting block for a mixing valve having a control head and respective conduits for, respectively, hot and cold water from a source and controlled water to one of a tub and shower comprising the steps of: a. cutting off a predetermined thickness of a four-way metallic bar stock having a cross sectional shape in the form of a cross with two laterally extending arms and two aligned perpendicular arms extending normal to said laterally extending arms to form a solid cross shaped block with four respective arms; b. forming by machining a first large bore in each of said four arms for conformingly and sealingly receiving respective large conduits carrying the respective waters; c. forming by machining a first smaller bore extending longitudinally of said two perpendicular arms and communicating with the respective first large bores formed therewithin; one arm being adapted for connection with conduit leading to a shower and the other arm being adapted for connection with conduit leading to a tub; d. forming by machining two smaller apertures extending laterally throUgh one side wall of said cross shaped block and communicating, respectively, with each of said first large bores in said laterally extending arms; said smaller apertures being adapted for being connected with smaller conduits to the control head; and e. forming an aspirating passageway extending through said side wall and in communication with said first large bore in said other arm, of said two perpendicular arms, for being installed pointing downwardly and connected with said conduit leading to said tub; said aspirating passageway being adapted for being connected with a smaller conduit from the control head and terminating in an aspirating aperture near the center of said first large bore of said other arm, said aspirating passageway being formed by drilling two intersecting third and fourth bores.
Claim 5
Independent Claim 381 words
A method of forming a four-way valve porting block for a mixing valve having a control head and respective conduits for, respectively, hot and cold water from a source and controlled water to one of a tub and shower comprising the steps of: a. cutting off a predetermined thickness of a four-way metallic bar stock having a cross sectional shape in the form of a cross with two laterally extending arms and two aligned perpendicular arms extending normal to said laterally extending arms to form a solid cross shaped block with four respective arms; b. forming by machining a first large bore in each of said four arms for conformingly and sealingly receiving respective large conduits carrying the respective waters; c. forming by machining a first smaller bore extending longitudinally of said two perpendicular arms and communicating with the respective first large bores formed therewith; one arm being adapted for connection with conduit leading to a shower and the other arm being adapted for connection with conduit leading to a tub; d. forming by machining two smaller apertures extending laterally through one side wall of said cross shaped block and communicating, respectively, with each of said first large bores in said laterally extending arms; said smaller apertures being adapted for being connected with smaller conduits to the control head; and e. forming an aspirating passageway extending through said side wall and in communication with said first large bore in said other arm, of said two perpendicular arms, for being installed pointing downwardly and connected with said conduit leading to said tub; said aspirating passageway being adapted for being connected with a smaller conduit from the control head and terminating in an aspirating aperture near the center of said first large bore of said other arm, said aspirating passageway being formed by providing a smaller conduit from said control head that comprises a closed end tubing having an aspirating aperture in its side wall; and a portion of said aspirating passageway is formed by machining a smaller aperture through said side wall and inserting and brazing said closed end tubing in place extending through said smaller aperture with said aspirating aperture located near the center of said first large bore in said other arm and communicating with the passageway within said tubing.
Claim 6
Independent Claim 381 words
A method of forming a four-way valve porting block for a mixing valve having a control head and respective conduits for, respectively, hot and cold water from a source and controlled water to one of a tub and shower comprising the steps of: a. cutting off a predetermined thickness of a four-way metallic bar stock having a cross sectional shape in the form of a cross with two laterally extending arms and two aligned perpendicular arms extending normal to said laterally extending arms to form a solid cross shaped block with four respective arms; b. forming by machining a first large bore in each of said four arms for conformingly and sealingly receiving respective large conduits carrying the respective waters; c. forming by machining a first smaller bore extending longitudinally of said two perpendicular arms and communicating with the respective first large bores formed therewith; one arm being adapted for connection with conduit leading to a shower and the other arm being adapted for connection with conduit leading to a tub; d. forming by machining two smaller apertures extending laterally through one side wall of said cross shaped block and communicating, respectively, with each of said first large bores in said laterally extending arms; said smaller apertures being adapted for being connected with smaller conduits to the control head; and e. forming an aspirating passageway extending through said side wall and in communication with said first large bore in said other arm, of said two perpendicular arms, for being installed pointing downwardly and connected with said conduit leading to said tub; said aspirating passageway being adapted for being connected with a smaller conduit from the control head and terminating in an aspirating aperture near the center of said first large bore of said other arm, said aspirating passageway being formed by providing a smaller conduit from said control head that comprises a closed end tubing having an aspirating aperture in its side wall; and a portion of said aspirating passageway is formed by machining a smaller aperture through said side wall and inserting and brazing said closed end tubing in place extending through said smaller aperture with said aspirating aperture located near the center of said first large bore in said other arm and communicating with the passageway within said tubing.

References Cited (Backward Citations)

US1956554A Cited
US2309666A Cited
US2364864A Cited
US2414966A Cited
US3530881A Cited
US3417450A Cited
US3441996A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-06-02 1978-12-02 1979-06-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-06-02 1982-12-02 1983-06-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-06-02 1986-12-02 1987-06-03 $7700.00 Window Closed / Lapsed

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