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US3885009A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for production of stratified sheets and articles of expanded thermoplastic materials

Assignee: Certainteed LLC
•
Filing: 1969-01-14
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Granted: 1975-05-20
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Expires: 1989-01-14
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Abstract

Abstract Method and apparatus for the production by molding, of stratified blocks, plates, sheets and articles of special shape, of cohered thermoplastic granules of material such as polystyrene, by preheating the granules to a temperature at about their softening point, followed by their expansion during molding, by insufflation with steam. The invention comprehends forming the molded articles in cohered layers of which one, for example, an outer layer may be expanded granules of polystyrene of smaller granulometry and greater density, and another layer of coarser granules and lesser density. Or there may be a central layer of granules of larger size to opposite sides of which are cohered respective layers of expanded granules of smaller size and greater density than the central or inner layer. Thereby the outer layers impart strength and improved appearance while the central layer adds improved heat insulating qualities. The invention also contemplates making the several layers of different material. For example, one layer may be granules of polystyrene and another of granules of polysulfones. Where fire retarding qualities are desired, one or more layers may be a hydrocarbon or a phosphate of chlorine or bromine. The plates, sheets, etc., may be fabricated in corrugated, fluted, channeled or embossed forms.

Inventors

  • 👤 Andre Rivat-Lahousse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 10:50
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/20; B29C44/206; B29C44/22; B29C44/24; B29K; B29K2105/00; B29K2105/04

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 45 words
THE METHOD OF FORMING BL0CKS, SHEETS AND SPECIALLY SHAPED ARTICLES FROM GRANULAR THERMOPLASTIC MATERIAL CONTAINING A BLOWING AGENT, COMPRISING, DEPOSITING DISCRETE SUPERPOSED LAYERS OF GRANULES INTO A MOLD, PREHEATING THE GRANULES TO ABOUT THEIR SOFTENING TEMPERATURE WITHOUT AGGLOMERATING THEM, AND SUBSEQUENTLY INSUFFLATING THE PREHEATED GRANULES
Claim 2
Independent Claim 45 words
THE METHOD OF FORMING BL0CKS, SHEETS AND SPECIALLY SHAPED ARTICLES FROM GRANULAR THERMOPLASTIC MATERIAL CONTAINING A BLOWING AGENT, COMPRISING, DEPOSITING DISCRETE SUPERPOSED LAYERS OF GRANULES INTO A MOLD, PREHEATING THE GRANULES TO ABOUT THEIR SOFTENING TEMPERATURE WITHOUT AGGLOMERATING THEM, AND SUBSEQUENTLY INSUFFLATING THE PREHEATED GRANULES
Claim 3
Dependent Claim 36 words
The method of claim 1, at least one said layer being composed of granules having a range of sizes different from the range of sizes of the granules of at least one other of said layers.
Claim 4
Dependent Claim 40 words
The method of claim 2, there being three discrete layers, the outer ones of said layers being composed of granules having a range of sizes smaller than the range of sizes of the intermediate or central one of said layers.
Claim 5
Dependent Claim 24 words
The method of claim 1, at least one said layer having a chemical composition different from but compatible with the remaining layer or layers.
Claim 6
Dependent Claim 17 words
The method of claim 4, one said layer being polystyrene, another of said layers being a polysulfone.
Claim 7
Dependent Claim 28 words
The method of claim 1, and including the step of compressing the preheated and insufflated layers after the expansion step to compact and cohere them into sheet form.
Claim 8
Dependent Claim 23 words
The method of claim 6, and including the step of shaping the sheet to impress the same with corrugations after the compression step.

References Cited (Backward Citations)

US2865800A Cited
US3065500A Cited
US3309440A Cited
US3278658A Cited
US3417170A Cited
US3383441A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-19 1978-11-18 1979-05-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-19 1982-11-18 1983-05-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-19 1986-11-18 1987-05-20 $7700.00 Window Closed / Lapsed

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