Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
272 words
A double-pole tool handle switch comprising: an insulating housing; a return spring biased switch actuator mounted to said housing for reciprocal movement; a plunger extending from said switch actuator within said housing; a spring biasing said plunger and said plunger being resiliently depressible against the force of said bias spring; a pair of connector members mounted in said housing and having exposed terminal lugs adapted to be connected to an external circuit; a movable contact actuator block having a double-incline camming surface comprising opposite inclines meeting at a high point arranged for engagement by said plunger; double-pole on-off butt contacts having a controlled amount of wipe comprising a pair of movable contacts carried by said actuator block and being pressed against the respective connector members and sliding therealong and remaining in contact therewith throughout the movement of said actuator block, and a pair of stationary contacts mounted in said housing and having flexible cantilever portions extending into overlapping relation to the respective movable contacts and biased to a small inclination toward said movable contacts from a plane substantially perpendicular to the path of movement thereof; and actuation of said switch actuator causing said plunger to slide up one incline of said camming surface and, after passing over said high point, to cause snap-action movement of said actuator block while said plunger acts on the other incline and said movable contacts remain in sliding contact with said connector members thereby to cause said movable contacts to contact said stationary contacts and to move a small distance further, flexing said stationary contacts against the bias therein to cause a controlled amount of wipe therebetween.
Claim 2
Dependent Claim
272 words
A double-pole tool handle switch comprising: an insulating housing; a return spring biased switch actuator mounted to said housing for reciprocal movement; a plunger extending from said switch actuator within said housing; a spring biasing said plunger and said plunger being resiliently depressible against the force of said bias spring; a pair of connector members mounted in said housing and having exposed terminal lugs adapted to be connected to an external circuit; a movable contact actuator block having a double-incline camming surface comprising opposite inclines meeting at a high point arranged for engagement by said plunger; double-pole on-off butt contacts having a controlled amount of wipe comprising a pair of movable contacts carried by said actuator block and being pressed against the respective connector members and sliding therealong and remaining in contact therewith throughout the movement of said actuator block, and a pair of stationary contacts mounted in said housing and having flexible cantilever portions extending into overlapping relation to the respective movable contacts and biased to a small inclination toward said movable contacts from a plane substantially perpendicular to the path of movement thereof; and actuation of said switch actuator causing said plunger to slide up one incline of said camming surface and, after passing over said high point, to cause snap-action movement of said actuator block while said plunger acts on the other incline and said movable contacts remain in sliding contact with said connector members thereby to cause said movable contacts to contact said stationary contacts and to move a small distance further, flexing said stationary contacts against the bias therein to cause a controlled amount of wipe therebetween.
Claim 3
Dependent Claim
87 words
The apparatus defined in claim 1, together with: a reversing switch mounted in said housing; a slide button mounted on said housing for actuating said reversing switch; an extension on said slide button having a lug at the exterior of said housing; and a depressible trigger connected to said switch actuator of said on-off switcH and having a pair of notches separated by a dividing wall for interlocking said slide button lug to said trigger to prevent movement of said slide button when said trigger is depressed.
Claim 4
Dependent Claim
36 words
The apparatus defined in claim 1, wherein: said switch actuator is mounted for linear sliding movement; and said plunger is recessed in said switch actuator to extend perpendicular to the line of said linear sliding movement.
Claim 5
Dependent Claim
30 words
The apparatus defined in claim 1, whereini: said movable contacts are U-shaped and embrace the opposite end portions of said actuator block on opposite sides of said double-incline camming surface.
Claim 6
Dependent Claim
22 words
The apparatus defined in claim 1, wherein: said switch actuator is a trigger adapted for operation by the forefinger of the user.
Claim 7
Dependent Claim
43 words
The apparatus defined in claim 1, wherein: the angle between said inclines of said movable contact actuator block is a large obtuse angle affording substantial switch actuator travel between trip on and trip off positions thereby to avoid accidental turn-on of said switch.
Claim 8
Dependent Claim
30 words
The apparatus defined in claim 1, wherein: said housing is provided with a wall limiting said small inclination to which said flexible cantilever portions of said stationary contacts are biased.
Claim 9
Dependent Claim
33 words
The apparatus defined in claim 1, wherein: said housing comprises slots for said connector members and said stationary contacts and a cover having projections for retaining the same in place in said slots.