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US3882059A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making ceramic capacitor

Assignee: Technical Ceramics Inc
•
Filing: 1973-05-11
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Granted: 1975-05-06
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Expires: 1993-05-11
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Abstract

Abstract A method of making single layer capacitors of relatively high capacitive value by applying a multiplicity of conductors to opposite sides of a first green ceramic sheet, applying additional green ceramic sheets on either side of the first sheet, laminating the sheets, scoring the lamination between the conductors, sintering the green ceramic into a monolithic structure, and snapping or breaking individual capacitors from the structure along the score lines.

Inventors

  • 👤 Gilbert J Elderbaum

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:20
CPC Classifications
H; H01; H01G; H01G4/00; H01G4/002; H01G4/018; H01G4/06; H01G4/08; Y; Y10; Y10T; Y10T29/00; Y10T29/43; Y10T29/435

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 101 words
A METHOD OF MAKING SINGLE LAYER CAPACITORS IN MULTIPLE WHICH COMPRISES PROVIDING A FIRST THIN FLAT SHEET OF CERAMIC GREENWARE, DEFINING A MULTIPLICITY OF CONDUCTIVE PATTERNS ON EITHER SIDE THEREOF IN ALIGNMENT TO FORM A MULITIPLICITY OF OPPOSED INDIVIDUAL CAPACITORS, PROVIDING SECOND AND THIRD SHEETS, LAMINATING SAID SECOND AND THIRD SHEETS TO EITHER SIDE OF SAID FIRST SHEET, THEREAFTER SCORING SAID LAMINATION TO DEFINE INDIVIDUAL CAPACITORS BETWEEN BUT NOT EXTENDING TO SAID SCORE MARKS, FIRING SAID LAMINATIONS TO PRODUCE A CURED CERAMIC ASSEMBLY OF A MULTIPLICITY OF SINGLE LAYER CAPACITORS, AND THEREAFTER BREAKING CAPACITORS FROM SAID ASSEMBLY ALONG THE SCORE MARKS.
Claim 2
Independent Claim 101 words
A METHOD OF MAKING SINGLE LAYER CAPACITORS IN MULTIPLE WHICH COMPRISES PROVIDING A FIRST THIN FLAT SHEET OF CERAMIC GREENWARE, DEFINING A MULTIPLICITY OF CONDUCTIVE PATTERNS ON EITHER SIDE THEREOF IN ALIGNMENT TO FORM A MULITIPLICITY OF OPPOSED INDIVIDUAL CAPACITORS, PROVIDING SECOND AND THIRD SHEETS, LAMINATING SAID SECOND AND THIRD SHEETS TO EITHER SIDE OF SAID FIRST SHEET, THEREAFTER SCORING SAID LAMINATION TO DEFINE INDIVIDUAL CAPACITORS BETWEEN BUT NOT EXTENDING TO SAID SCORE MARKS, FIRING SAID LAMINATIONS TO PRODUCE A CURED CERAMIC ASSEMBLY OF A MULTIPLICITY OF SINGLE LAYER CAPACITORS, AND THEREAFTER BREAKING CAPACITORS FROM SAID ASSEMBLY ALONG THE SCORE MARKS.
Claim 3
Dependent Claim 39 words
The method of claim 1 wherein said patterns are defined with extending connection leads, said connection leads extending in opposite directions on opposite sides of said first sheet, said scores being made at the ends of said connection leads.
Claim 4
Dependent Claim 41 words
The method of claim 1 wherein said second and third sheets each have a multiplicity of apertures therein to provide communication therethrough to said patterns and the method includes the further step of connecting leads to said patterns through said apertures.
Claim 5
Dependent Claim 50 words
The method of claim 1 wherein the patterns are defined on at least one side of said first sheet by initially defining the patterns on a release surface, then superimposing said first sheet on said release surface and removing said first sheet from said release surface with the patterns thereon.
Claim 6
Dependent Claim 27 words
The method of claim 4 wherein patterns are defined on the other side of said first sheet before said first sheet is removed from said release surface.
Claim 7
Dependent Claim 26 words
The method of claim 4 wherein said release surface and said strip and translucent and including the further step of providing illumination behind said release surface.
Claim 8
Dependent Claim 26 words
The method of claim 5 wherein said release surface and said strip are translucent and including the further step of providing illumination behind said release surface.
Claim 9
Dependent Claim 30 words
The method of claim 1 wherein said first sheet is formed by defining said patterns on two separate sheets and laminating the non-pattern sides of said two separate sheets together.
Claim 10
Independent Claim 116 words
A method of making single layer capacitors in multiple which comprises providing a thin flat first sheet of ceramic greenware, defining a multiplicity of conductive patterns on either side thereof in alignment to form a multiplicity of opposed individual capacitors, providing second and third sheets of ceramic greenware sheets with apertures therein and laminating said second and third sheets to either side of said first sheet with the apertures in registry with said patterns, scoring said lamination to define individual capacitors between but not extending to said score marks, firing said lamination to produce a cured ceramic assembly of a multiplicity of single layer capacitors, and thereafter breaking capacitors from said assembly along said score marks.
Claim 11
Independent Claim 116 words
A method of making single layer capacitors in multiple which comprises providing a thin flat first sheet of ceramic greenware, defining a multiplicity of conductive patterns on either side thereof in alignment to form a multiplicity of opposed individual capacitors, providing second and third sheets of ceramic greenware sheets with apertures therein and laminating said second and third sheets to either side of said first sheet with the apertures in registry with said patterns, scoring said lamination to define individual capacitors between but not extending to said score marks, firing said lamination to produce a cured ceramic assembly of a multiplicity of single layer capacitors, and thereafter breaking capacitors from said assembly along said score marks.
Claim 12
Independent Claim 106 words
A method of making single layer capacitors in multiple which comprises providing a thin flat first sheet of ceramic greenware, defining a multiplicity of conductive patterns on either side thereof in alignment to form a multiplicity of opposed individual capacitors, providing second and third sheets of ceramic greenware sheets with apertures therein and laminating said second and third sheets to either side of said first sheet with the apertures in registry with said patterns, firing said lamination to produce a cured ceramic assembly of a multiplicity of single layer capacitors, and separating individual capacitors from said lamination along lines between but not extending to said patterns.
Claim 13
Independent Claim 106 words
A method of making single layer capacitors in multiple which comprises providing a thin flat first sheet of ceramic greenware, defining a multiplicity of conductive patterns on either side thereof in alignment to form a multiplicity of opposed individual capacitors, providing second and third sheets of ceramic greenware sheets with apertures therein and laminating said second and third sheets to either side of said first sheet with the apertures in registry with said patterns, firing said lamination to produce a cured ceramic assembly of a multiplicity of single layer capacitors, and separating individual capacitors from said lamination along lines between but not extending to said patterns.
Claim 14
Dependent Claim 18 words
The method of claim 10 including the further step of connecting leads to said conductors through said apertures.
Claim 15
Dependent Claim 30 words
The method of claim 9 wherein said first sheet is formed by defining said patterns on two separate sheets and laminating the non-pattern sides of said two separate sheets together.
Claim 16
Independent Claim 116 words
A method of making single layer capacitors in multiple comprising the steps of providing first and second sheets of ceramic greenware having a pattern of apertures therein, defining first conductive patterns on one side of each of said sheets encompassing said apertures, providing a third sheet of ceramic greenware, defining second conductive areas on both sides thereof of greater areas than said apertures, laminating said sheets together with said third sheet intermediate said first and second sheets with the conductive areas of said third sheet spanning said apertures, scoring said lamination, firing said lamination, attaching leads to each of said patterns through said apertures, and separating said capacitors from each other after firing along said scores.
Claim 17
Independent Claim 116 words
A method of making single layer capacitors in multiple comprising the steps of providing first and second sheets of ceramic greenware having a pattern of apertures therein, defining first conductive patterns on one side of each of said sheets encompassing said apertures, providing a third sheet of ceramic greenware, defining second conductive areas on both sides thereof of greater areas than said apertures, laminating said sheets together with said third sheet intermediate said first and second sheets with the conductive areas of said third sheet spanning said apertures, scoring said lamination, firing said lamination, attaching leads to each of said patterns through said apertures, and separating said capacitors from each other after firing along said scores.
Claim 18
Dependent Claim 29 words
The method of claim 13 wherein said lamination is scored between said individual capacitors before firing and individual capacitors are broken from the assembly along the scores after firing.

References Cited (Backward Citations)

US2494699A Cited
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US3021589A Cited
US3235939A Cited
US3380854A Cited
US3379943A Cited
US3491275A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-05 1978-11-04 1979-05-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-05 1982-11-04 1983-05-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-05 1986-11-04 1987-05-06 $7700.00 Window Closed / Lapsed

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