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US3881944A Expired / Lapsed US ⏱️ 0.0 years remaining

Porous glass-ceramic bodies for catalyst supports

Assignee: Corning Glass Works
•
Filing: 1972-12-11
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Granted: 1975-05-06
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Expires: 1992-12-11
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Abstract

Abstract This invention relates to the development of strong, highly porous glass-ceramic bodies exhibiting extremely high surface areas such as to render them eminently suitable for catalyst supports designed for use in emissions control systems utilized in combination with internal combustion engines. These bodies are manufactured through a leaching process which provides a surface layer or an entire bulk having a relatively homogeneous porosity with very high surface area wherein the size of the pores can be controlled to a reasonable uniformity.

Inventors

  • 👤 George H Beall
  • 👤 Donald E Campbell
  • 👤 John F Macdowell
  • 👤 David M Miller
  • 👤 Richard F Reade
  • 👤 Hermann L Rittler
  • 👤 Harry J Watkins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 06:21
CPC Classifications
B; B01; B01J; B01J37/00; B01J37/06; B01J23/00; B01J23/02; B01J23/04; B01J35/00; B01J35/60; C; C03; C03C; C03C10/00; C03C10/0018; C03C10/0027; C03C15/00; B01J35/61; B01J35/612; B01J35/613; B01J35/64; B01J35/651; B01J35/653

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 246 words
A GLASS-CERAMIC ARTICLES HAVING A USE TEMPERATURE OF AT LEAST 1,200*C., A COEFFICIENT OF THERMAL EXPANSION (25*-900*C.) LESS THAN 40 X 10**7/*C., AND AT LEAST A SURFACE PORTION OF RELATIVELY UNIFORM POROSITY WITH PORE DIAMETERS RANGING BETWEEN ABOUT 0.1-40 MICROMETERS TO PROVIDE A SURFACE AREA OF AOUT 1-100 METERS2/GRAM, SAID GLASS-CERAMIC BEING SELECTED FROM THE GROUP: A. CONSISTING ESSENTIALLY BY WEIGHT ON THE OXIDE BASIS, OF 2.5-5% LI2O, 2.5-8% BAO AND/OR MGO, 14-22% AI2O3, 60-75% SIO2, AND 3-8% RO2, WHEREIN RO2 CONSISTS OF 3-8% TIO2 AND O-3% ZRO2, AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS CELSIAN AND/OR CORDIERITE, B. CONSITING ESSENTIALLY, BE WEIGHT ON THE OXIDE BASIS, OF 2-15% LIO2, 12-13% AIO3, 55-75% SIO2, AND 3-7% TIO2 AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS BETASPODUMENE, C. CONSISTING ESSENTIALLY, BE WEIGHT ON THE OXIDE BASIS, OF 10-21% MGO.24-38% AI2O3, 48-60% SIO2, AND 8-12% TIO2, AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS CORDIERITE, AND D. CONSISTING ESSENTIALLY BY WEIGHT ON THE OXIDE BASIS, OF 35-70% AI2O3, 10-64% SIO2, AT LEAST ONE MODIFYING OXIDE IN THE INDICATED PROPORTION SELECTED FROM THE GROUP CONSISTING OF 1-20% P205, 1-5% LI2O, 4-10% NA2O, 4-10% SRO, 4-25% RB2O, 4-20% CS2O, 4-10% CAO, 4-10% SRO, 4-40% BAO, AND 4-20% LA2O3, THE TOTAL OOF SAID MODIFYING OXIDES NOT EXCEEDING 40% AND UP TO 40% TOTAL OF REFRACTORY OXIDES IN THE INDICATED PROPORTIONS SELECTED FROM THE GROUP CONSISTING OF 0-25% ZRO2, 0-30% THO2, 0-20% MGO, AND 0-10% BEO, AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS MULLITE.
Claim 2
Dependent Claim 246 words
A GLASS-CERAMIC ARTICLES HAVING A USE TEMPERATURE OF AT LEAST 1,200*C., A COEFFICIENT OF THERMAL EXPANSION (25*-900*C.) LESS THAN 40 X 10**7/*C., AND AT LEAST A SURFACE PORTION OF RELATIVELY UNIFORM POROSITY WITH PORE DIAMETERS RANGING BETWEEN ABOUT 0.1-40 MICROMETERS TO PROVIDE A SURFACE AREA OF AOUT 1-100 METERS2/GRAM, SAID GLASS-CERAMIC BEING SELECTED FROM THE GROUP: A. CONSISTING ESSENTIALLY BY WEIGHT ON THE OXIDE BASIS, OF 2.5-5% LI2O, 2.5-8% BAO AND/OR MGO, 14-22% AI2O3, 60-75% SIO2, AND 3-8% RO2, WHEREIN RO2 CONSISTS OF 3-8% TIO2 AND O-3% ZRO2, AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS CELSIAN AND/OR CORDIERITE, B. CONSITING ESSENTIALLY, BE WEIGHT ON THE OXIDE BASIS, OF 2-15% LIO2, 12-13% AIO3, 55-75% SIO2, AND 3-7% TIO2 AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS BETASPODUMENE, C. CONSISTING ESSENTIALLY, BE WEIGHT ON THE OXIDE BASIS, OF 10-21% MGO.24-38% AI2O3, 48-60% SIO2, AND 8-12% TIO2, AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS CORDIERITE, AND D. CONSISTING ESSENTIALLY BY WEIGHT ON THE OXIDE BASIS, OF 35-70% AI2O3, 10-64% SIO2, AT LEAST ONE MODIFYING OXIDE IN THE INDICATED PROPORTION SELECTED FROM THE GROUP CONSISTING OF 1-20% P205, 1-5% LI2O, 4-10% NA2O, 4-10% SRO, 4-25% RB2O, 4-20% CS2O, 4-10% CAO, 4-10% SRO, 4-40% BAO, AND 4-20% LA2O3, THE TOTAL OOF SAID MODIFYING OXIDES NOT EXCEEDING 40% AND UP TO 40% TOTAL OF REFRACTORY OXIDES IN THE INDICATED PROPORTIONS SELECTED FROM THE GROUP CONSISTING OF 0-25% ZRO2, 0-30% THO2, 0-20% MGO, AND 0-10% BEO, AND WHEREIN THE PRINCIPAL CRYSTAL PHASE IS MULLITE.

References Cited (Backward Citations)

US2920971A Cited
US3157522A Cited
US3236662A Cited
US3711263A Cited
US3582385A Cited
US3647583A Cited
US3630700A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-05-05 1978-11-04 1979-05-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-05-05 1982-11-04 1983-05-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-05-05 1986-11-04 1987-05-06 $7700.00 Window Closed / Lapsed

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