Abstract An application of metal particles comprised substantially of nickel to a nickel containing cathode substrate is followed by the application of potentially emissive materials comprised of nickel coated carbonates of barium and/or strontium and/or calcium. The particles and nickel coated carbonates are diffusion bonded or welded to the substrate and to each other after the cathode is mounted in a tube, simultaneously with activation of the cathode. The coating thus provided is very adherent and reduces arcing during high voltage applications. An alternate embodiment for further increasing adherence of the emissive material comprises adding a nickel etching agent, such as barium nitrate, to the potentially emissive material suspension. During the temperature increase noted above to activate the cathode, the etching material first melts and densifies the carbonates and then decomposes to etch the nickel particles and the substrate. Further heating changes the etching material and stops the reaction.
A CATHODE FOR AN ELECTRODE DISCHARGE DEVICE COMPRISING: A SUBSTANTIALLY NICKEL SUBSTRATE HAVING THEREON A POROUS LAYER OF SINTERED POWDERED MATERIAL, SAID POWDERED MATERIAL BEING SUBSTANTIALLY NICKEL; AND A QUANTITY OF EMISSIVE MATERIAL OVERLYING AND PERMEATING SAID POROUS LAYER, EACH PARTICLE OF SAID EMISSIVE MATERIAL BEING NICKEL COATED, THE POWDERED MATERIAL AND SAID NICKEL COATED PARTICLES OF EMISSIVE MATERIAL BEING WELDED TO EACH OTHER AND TO THE SUBSTRAE TO FORM A HIGHLY ADHERENT COATING.
Claim 2
Dependent Claim
74 words
A CATHODE FOR AN ELECTRODE DISCHARGE DEVICE COMPRISING: A SUBSTANTIALLY NICKEL SUBSTRATE HAVING THEREON A POROUS LAYER OF SINTERED POWDERED MATERIAL, SAID POWDERED MATERIAL BEING SUBSTANTIALLY NICKEL; AND A QUANTITY OF EMISSIVE MATERIAL OVERLYING AND PERMEATING SAID POROUS LAYER, EACH PARTICLE OF SAID EMISSIVE MATERIAL BEING NICKEL COATED, THE POWDERED MATERIAL AND SAID NICKEL COATED PARTICLES OF EMISSIVE MATERIAL BEING WELDED TO EACH OTHER AND TO THE SUBSTRAE TO FORM A HIGHLY ADHERENT COATING.
Claim 3
Dependent Claim
26 words
The cathode of claim 1 wherein said nickel coating on said particles of emissive materials comprises from about 2 to 7% by weight of said particles.