← Back to Patent Explorer
US3879518A Expired / Lapsed US ⏱️ 0.0 years remaining

Electric cables

Assignee: Lynenwerk KG
•
Filing: 1973-09-04
•
Granted: 1975-04-22
•
Expires: 1993-09-04
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method of producing an electric cable by means of cable sheathing head, according to which a cable core is fed into the cable sheathing head into which a polyolefin material is so extruded that it embraces the core to form a sheath therefor while bundles of glass fibers free from a bonding agent are fed into the cable sheathing head in such a way that the bundles are embedded in and bonded to the sheath material at angularly spaced locations about the axis of the cable core. The glass fibers are arranged to permit compacting thereof into a bundle of minimum cross section and the fibers in each of the bundles are preliminarily compacted within the head while the air entrained with the fibers is removed from each bundle. The fibers are additionally compacted and the compacting is maintained by a shrinkage exerted when the sheath material cools after leaving the head, while radially extending undulations are formed in each bundle to improve the mechanical bonding of a bundle within the polyolefin material.

Inventors

  • 👤 Robert Ney
  • 👤 Hans-Christoph Rhiem

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 03:56
CPC Classifications
H; H01; H01B; H01B13/00; H01B13/06; H01B13/14; B; B29; B29C; B29C48/00; B29C48/03; B29C48/05; B29C48/15; B29C48/156; H01B11/00; H01B13/22; H01B13/24; H01B3/00; H01B3/18; H01B3/20; H01B3/24; H01B7/00; H01B7/17; H01B7/18; H01B7/182; H01B7/187; H01B9/00; H01B9/008; B29C48/06; B29C48/09

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 202 words
A method of producing an electric cable by means of a cablesheathing head, which includes the steps of: feeding a cable core into a cable-sheathing head, extruding a polyolefin material into the said head so that said polyolefin material embraces said core to form a tubular-formed sheath therefor, feeding bundles of unimpregnated glass fibers free from any adherence means into said head so that the bundles are embedded in and mechanically connected to the tubular-formed sheath material at angularly spaced locations circularly distributed about the axis of the core, said glass fibers being arranged to permit ducted gathering thereof into a pre-compressed bundle of minimum cross section prior to introduction in said head, effecting a preliminary compacting of the fibers in each of said bundles within said head, subjecting each bundle to underpressure for removing the air entrained with the fibers in the respective bundle, supplying the sheath material so as to provide additional compacting of the fibers, maintaining said compacting by a shrinkage exerted during contraction when the sheath material quickly cools to harden at atmospheric pressure after leaving said head, and forming radially extending undulations in each bundle to thereby improve the mechanical connection of a bundle within the polyolefin.
Claim 2
Independent Claim 202 words
A method of producing an electric cable by means of a cablesheathing head, which includes the steps of: feeding a cable core into a cable-sheathing head, extruding a polyolefin material into the said head so that said polyolefin material embraces said core to form a tubular-formed sheath therefor, feeding bundles of unimpregnated glass fibers free from any adherence means into said head so that the bundles are embedded in and mechanically connected to the tubular-formed sheath material at angularly spaced locations circularly distributed about the axis of the core, said glass fibers being arranged to permit ducted gathering thereof into a pre-compressed bundle of minimum cross section prior to introduction in said head, effecting a preliminary compacting of the fibers in each of said bundles within said head, subjecting each bundle to underpressure for removing the air entrained with the fibers in the respective bundle, supplying the sheath material so as to provide additional compacting of the fibers, maintaining said compacting by a shrinkage exerted during contraction when the sheath material quickly cools to harden at atmospheric pressure after leaving said head, and forming radially extending undulations in each bundle to thereby improve the mechanical connection of a bundle within the polyolefin.
Claim 3
Independent Claim 202 words
A method of producing an electric cable by means of a cable-sheathing head, which includes the steps of: feeding a cable core into a cable-sheathing head, extruding a polyolefin material into the said head so that said polyolefin material embraces said core to form a tubular-formed sheath therefor, feeding bundles of unimpregnated glass fibers free from any adherence means into said head so that the bundles are embedded in and mechanically connected to the tubular-formed sheath material at angularly spaced locations circularly distributed about the axis of the core, said glass fibers being arranged to permit ducted gathering thereof into a pre-compressed bundle of minimum cross section prior to introduction in said head, effecting a preliminary compacting of the fibers in each of said bundles within said head, subjecting each bundle to underpressure for removing the air entrained with the fibers in the respective bundle, supplying the sheath material so as to provide additional compacting of the fibers, maintaining said compacting by a shrinkage exerted during contraction when the sheath material quickly cools to harden at atmospheric pressure after leaving said head, and forming radially extending undulations in each bundle to thereby improve the mechanical connection of a bundle within the polyolefin.
Claim 4
Independent Claim 202 words
A method of producing an electric cable by means of a cable-sheathing head, which includes the steps of: feeding a cable core into a cable-sheathing head, extruding a polyolefin material into the said head so that said polyolefin material embraces said core to form a tubular-formed sheath therefor, feeding bundles of unimpregnated glass fibers free from any adherence means into said head so that the bundles are embedded in and mechanically connected to the tubular-formed sheath material at angularly spaced locations circularly distributed about the axis of the core, said glass fibers being arranged to permit ducted gathering thereof into a pre-compressed bundle of minimum cross section prior to introduction in said head, effecting a preliminary compacting of the fibers in each of said bundles within said head, subjecting each bundle to underpressure for removing the air entrained with the fibers in the respective bundle, supplying the sheath material so as to provide additional compacting of the fibers, maintaining said compacting by a shrinkage exerted during contraction when the sheath material quickly cools to harden at atmospheric pressure after leaving said head, and forming radially extending undulations in each bundle to thereby improve the mechanical connection of a bundle within the polyolefin.
Claim 5
Independent Claim 206 words
A method of producing electrical cables for power transmissions and telecommunications, which includes the steps of: providing a cable containing at least one insulated electric conductor, extruding around said cable a polyethylene cable sheath, so embedding in said polyethylene cable sheath bundles of unimpregnated glass fibers free from any adherence means but capable of being associated in the form of single and double yarns in the respective bundle and so relatively spacing said bundles concentrically about said cable that each bundle is enveloped by the minimum quantity of sheath material needed to generate compressive stress by shrinking sufficiently to cause a mechanical connection between the enveloping polyethylene sheath and the bundles of glass fibers to form, precondensing the bundles in preliminary narrowing means while they are being formed, removing ballast air contained in said bundles by subjecting thereof to underpressure and prodUcing a packed and condensed association of glass fibers in each bundle while maintaining said compaction by the shrinkage pressure when the polyethylene sheath quickly cools after having been extruded, and forming undulations of the bundles in a direction longitudinally of said cable to improve anchorage in said polyethylene sheath of the element of the glass fibers which are to take up the tensile load.
Claim 6
Independent Claim 206 words
A method of producing electrical cables for power transmissions and telecommunications, which includes the steps of: providing a cable containing at least one insulated electric conductor, extruding around said cable a polyethylene cable sheath, so embedding in said polyethylene cable sheath bundles of unimpregnated glass fibers free from any adherence means but capable of being associated in the form of single and double yarns in the respective bundle and so relatively spacing said bundles concentrically about said cable that each bundle is enveloped by the minimum quantity of sheath material needed to generate compressive stress by shrinking sufficiently to cause a mechanical connection between the enveloping polyethylene sheath and the bundles of glass fibers to form, precondensing the bundles in preliminary narrowing means while they are being formed, removing ballast air contained in said bundles by subjecting thereof to underpressure and prodUcing a packed and condensed association of glass fibers in each bundle while maintaining said compaction by the shrinkage pressure when the polyethylene sheath quickly cools after having been extruded, and forming undulations of the bundles in a direction longitudinally of said cable to improve anchorage in said polyethylene sheath of the element of the glass fibers which are to take up the tensile load.
Claim 7
Dependent Claim 47 words
A method according to claim 2, in which the amplitude of the undulations formed during volume contraction by way of cooling off of the polyethylene sheath whereby bundles become axially compressed is predetermined in conformity with the bundle diameter by increasing the amplitude with rising bundle diameter.
Claim 8
Dependent Claim 28 words
A method according to claim 3, in which the amplitude is increased with rising bundle diameter by controlling the braking force applied to elements feeding in the bundles.
Claim 9
Dependent Claim 33 words
A method according to claim 1, in which the width of each web of sheath material between two neighboring bundles is so selected as to be twice the diameter of a single yarn.
Claim 10
Dependent Claim 32 words
A method according to claim 1, in which the width of each web of sheath material between two neighboring bundles is so selected as to be twice the diameter of doubled yarn.
Claim 11
Dependent Claim 33 words
A method according to claim 1, wherein the distance of the bundles from the radially inner surface of the sheath is selected so as to equal twice the diameter of a single yarn.
Claim 12
Dependent Claim 32 words
A method according to claim 1, wherein the distance of the bundles from the radially inner surface of the sheath is selected so as to equal twice the diameter of doubled yarn.
Claim 13
Dependent Claim 58 words
A method according to claim 1, which includes the step of selecting the number of bundles and the number of glass fiber yarns in conformity with the number of conductor pairs in the cable core, the required minimum braking strength of the cable and fineness of the single and double yarns being determined according to the following table:
Claim 14
Dependent Claim 19 words
A method according to claim 1, in which glass fibers of different kinds are jointly incorporated in a bundle.

References Cited (Backward Citations)

US3068532A Cited
US3533870A Cited
US3737490A Cited
US3789099A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-04-21 1978-10-21 1979-04-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-04-21 1982-10-21 1983-04-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-04-21 1986-10-21 1987-04-22 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag