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US3877966A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for enamelling wire

Assignee: PLCV Ltd
•
Filing: 1972-11-15
•
Granted: 1975-04-15
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Expires: 1992-11-15
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Abstract

Abstract The wire is first heated and the hot wire is then passed through an applicator which applies a layer of enamel including a solvent to the wire. The wire is then passed through surroundings at a lower temperature than the wire itself, in which surroundings at least a major portion of the solvent on the wire evaporates. The wire is then passed through an oven where polymerization of the enamel takes place. Enamel coatings are obtainable of high quality at much higher speeds than by conventional methods.

Inventors

  • 👤 Roland A Goyffon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 02:30
CPC Classifications
B; B05; B05D; B05D7/00; B05D7/20; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/294

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 163 words
A PROCESS FOR CONTINUOUSLY ENAMELLING WIRE WITH A POLYMERIZABLE ENAMEL CONTAINING A SOLVENT, COMPRISING CONTINUOUSLY MOVING SAID WIRE OF ITSELF AT HIGH SPEED AND REPEATING CYCLICALLY THE SEQUENCE OF STEPS OF HEATING THE WIRE TO A DRYING TEMPERATURE BETWEEN THE TEMPERATURE OF THE ENAMEL AT THE TIME OF ITS APPLICATION AND THE POLYMERIZATION TEMPERATURE OF THE ENAMEL; THEN APPLYING SAID ENAMEL INSIDE A CLOSED APPLICATOR ZONE TO THE WIRE AT SAID DRYING TEMPERATURE THEN PASSING THE WIRE THROUGH SURROUNDINGS WHICH ARE AT A LOWER TEMPERATURE THAN SAID DRYING TEMPERATURE SO THAT THE DIRECTION OF HEAT FLOW IS FROM THE WIRE TOWARDS THE SURROUNDINGS THEREBY ENSURING THE FREE EVAPORATION OF SUBSTANTIALLY ALL OF THE SOLVENT WITHOUT PERMATURE POLYMERIZATION OF THE SURFACE OF THE LAYER OF ENAMEL; AND THEN PASSING SAID WIRE THROUGH AN OVEN AT SAID POLYMERIZATION TEMPERATURE TO POLYMERIZE SAID ENAMEL LAYER THEREBY ENABLING HIGH-SPEED PRODUCTION OF THE ENAMELLED WIRE WHILE AVOIDING MICRO-CRACK FORMATION DUE TO EMISSION OF RESIDUAL SOLVENT THROUGH THE ENAMEL.
Claim 2
Dependent Claim 163 words
A PROCESS FOR CONTINUOUSLY ENAMELLING WIRE WITH A POLYMERIZABLE ENAMEL CONTAINING A SOLVENT, COMPRISING CONTINUOUSLY MOVING SAID WIRE OF ITSELF AT HIGH SPEED AND REPEATING CYCLICALLY THE SEQUENCE OF STEPS OF HEATING THE WIRE TO A DRYING TEMPERATURE BETWEEN THE TEMPERATURE OF THE ENAMEL AT THE TIME OF ITS APPLICATION AND THE POLYMERIZATION TEMPERATURE OF THE ENAMEL; THEN APPLYING SAID ENAMEL INSIDE A CLOSED APPLICATOR ZONE TO THE WIRE AT SAID DRYING TEMPERATURE THEN PASSING THE WIRE THROUGH SURROUNDINGS WHICH ARE AT A LOWER TEMPERATURE THAN SAID DRYING TEMPERATURE SO THAT THE DIRECTION OF HEAT FLOW IS FROM THE WIRE TOWARDS THE SURROUNDINGS THEREBY ENSURING THE FREE EVAPORATION OF SUBSTANTIALLY ALL OF THE SOLVENT WITHOUT PERMATURE POLYMERIZATION OF THE SURFACE OF THE LAYER OF ENAMEL; AND THEN PASSING SAID WIRE THROUGH AN OVEN AT SAID POLYMERIZATION TEMPERATURE TO POLYMERIZE SAID ENAMEL LAYER THEREBY ENABLING HIGH-SPEED PRODUCTION OF THE ENAMELLED WIRE WHILE AVOIDING MICRO-CRACK FORMATION DUE TO EMISSION OF RESIDUAL SOLVENT THROUGH THE ENAMEL.
Claim 3
Dependent Claim 52 words
A process according to claim 1 in which the polymerization temperature in the oven is of the order of 500*C, the wire outside the oven is at a temperature in the range of 120*C to 150*C, and the enamel is applied to the wire under pressure at a temperature of about 50*C.
Claim 4
Dependent Claim 25 words
A process according to claim 1, in which said moving of the wire axially is at a speed of at least 700 meters per minute.
Claim 5
Dependent Claim 21 words
A process according to claim 1, in which the enamel applied to the wire comprises at least 60 percent solids content.
Claim 6
Dependent Claim 16 words
A process according to claim 1, in which the wire is passed horizontally through said oven.
Claim 7
Dependent Claim 21 words
A process according to claim 1, including collecting the solvent vapors emitted upstream of the polymerization oven and burning said vapors.
Claim 8
Dependent Claim 11 words
A process according to claim 6, including burning said vapors catalytically.
Claim 9
Dependent Claim 31 words
A process according to claim 7, including recovering the heat generated by burning said vapors and directing it to provide at least part of the heat energy used in the process.
Claim 10
Dependent Claim 9 words
Enamelled wire produced by the process of claim 1.

References Cited (Backward Citations)

US2215996A Cited
US3265033A Cited
US3369922A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-04-14 1978-10-14 1979-04-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-04-14 1982-10-14 1983-04-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-04-14 1986-10-14 1987-04-15 $7700.00 Window Closed / Lapsed

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