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US3874075A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the production of an inductive component element

Assignee: Siemens AG
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Filing: 1973-10-26
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Granted: 1975-04-01
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Expires: 1993-10-26
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Abstract

Abstract A method for producing an inductive component element in which a magnetic core is covered at least partially with a non-magnetic, metallic layer which is thereafter impacted with a laser beam to partially sever selected portions of the metallic layer from other portions thereof to the finally generally helically shaped inductive coil, a layer of insulating material being interposed between the metallic layer and the magnetic core if the latter is constructed of a magnetic material having insufficient insulating properties.

Inventors

  • 👤 Hartwig Lohse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 11:43
CPC Classifications
H; H01; H01F; H01F41/00; H01F41/02; H01F41/04; H01F41/041; H01F41/046; B; B23; B23K; B23K26/00; B23K26/36; B23K26/40; H01F17/00; H01F17/04; B23K2103/00; B23K2103/50; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/4902

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 86 words
A method for the production of an inductive component element, comprising the steps of applying a non-magnetic layer to and at least partially covering a magnetic core of rectangular, ring-shaped configuration having generally oppositely disposed faces connected by respective edge portions, and impacting the layer with a laser beam, incident at an angle of less than 90*, to partially sever selected portions of the layer from other portions thereof on both the faces and adjoining edge portions, and thereby define a generally helically shaped inductive coil.
Claim 2
Independent Claim 86 words
A method for the production of an inductive component element, comprising the steps of applying a non-magnetic layer to and at least partially covering a magnetic core of rectangular, ring-shaped configuration having generally oppositely disposed faces connected by respective edge portions, and impacting the layer with a laser beam, incident at an angle of less than 90*, to partially sever selected portions of the layer from other portions thereof on both the faces and adjoining edge portions, and thereby define a generally helically shaped inductive coil.
Claim 3
Dependent Claim 29 words
A method according to claim 1, comprising the further step of applying an insulating intermediate layer directly upon the magnetic core prior to the application of said metallic layer.
Claim 4
Dependent Claim 54 words
A method according to claim 1, wherein a selected base and edge portions are initially impacted, the core rotated through 180* about an axis operative to correspondingly dispose the other face of the core and corresponding edge portions for beam impact, and thereafter impacting the last-mentioned face and edge portions with said laser beam.
Claim 5
Independent Claim 163 words
A method for the production of an inductive component element, comprising the steps of applying a non-magnetic metallic layer to and at least partially covering a magnetic core of ring-like configuration, comprising a pair of spaced longitudinally extending side portions connected at their ends by respective transversely extending side portions, impacting the layer with a laser beam to partially sever selected portions of the layer from other portions thereof, while advancing the core in the direction of the longitudinal side portions (Y-direction) by an amount to provide a desired spiral pitch, and reciprocating back and forth in the direction of its transverse side portions (X-direction) by an amount which is greater than the width of the longitudinal side portions, subsequently rotating the ring core 180* about an axis in the X-Y plane, and repeating such advancing and reciprocating steps while impacting the core, whereby the metallic layer is divided into a generally helically shaped inductive coil by the action of said laser beam.
Claim 6
Independent Claim 163 words
A method for the production of an inductive component element, comprising the steps of applying a non-magnetic metallic layer to and at least partially covering a magnetic core of ring-like configuration, comprising a pair of spaced longitudinally extending side portions connected at their ends by respective transversely extending side portions, impacting the layer with a laser beam to partially sever selected portions of the layer from other portions thereof, while advancing the core in the direction of the longitudinal side portions (Y-direction) by an amount to provide a desired spiral pitch, and reciprocating back and forth in the direction of its transverse side portions (X-direction) by an amount which is greater than the width of the longitudinal side portions, subsequently rotating the ring core 180* about an axis in the X-Y plane, and repeating such advancing and reciprocating steps while impacting the core, whereby the metallic layer is divided into a generally helically shaped inductive coil by the action of said laser beam.
Claim 7
Dependent Claim 52 words
A method according to claim 4, comprising impacting the metallic layer with such laser beam at an angle of approximately 45* with respect to the XY-plane and at an angle with respect to the X- or Y-axis, respectively, at an angle determined by the ring core thickness and the desired spiral pitch.
Claim 8
Dependent Claim 29 words
A method according to claim 5, comprising the further step of applying an insulating intermediate layer directly upon the magnetic core piror to the application of said metallic layer.

References Cited (Backward Citations)

US3123787A Cited
US1994767A Cited
US3319207A Cited
US3293587A Cited
US3530573A Cited
US3534472A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-31 1978-09-30 1979-04-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-31 1982-09-30 1983-04-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-31 1986-09-30 1987-04-01 $7700.00 Window Closed / Lapsed

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