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US3873944A Expired / Lapsed US ⏱️ 0.0 years remaining

Bonding of ferrite to metal for high-power microwave applications

Assignee: Varian Medical Systems Inc
•
Filing: 1973-03-01
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Granted: 1975-03-25
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Expires: 1993-03-01
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Abstract

Abstract A ferrite-to-metal bond suitable for the environment of a highpower microwave circulator is disclosed. The bonding surface of a gyromagnetic ferrite or garnet button is metallized by a sputtering process that deposits successive layers of nichrome, copper and gold thereon. During the sputtering process, a flexible stainless steel band surrounds the button to prevent sputtered material from being deposited on other than the bonding surface of the button. The metallized bonding surface is then soldered to a metal wall of the circulator. The bond so formed is capable of withstanding a peak power level in the circulator of 2.0 megawatts and an average power level of 3.5 kilowatts under standing-wave conditions.

Inventors

  • 👤 Victor A Vaguine
  • 👤 Dennis R Nichols

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 09:22
CPC Classifications
H; H01; H01P; H01P1/00; H01P1/32; H01P1/38; H01P1/383; C; C04; C04B; C04B37/00; C04B37/02; C04B37/023; C04B37/026; C04B2237/00; C04B2237/02; C04B2237/12; C04B2237/122; C04B2237/124; C04B2237/125; C04B2237/30; C04B2237/32; C04B2237/34; C04B2237/40; C04B2237/50; C04B2237/70; C04B2237/708; C04B2237/72; C04B2237/86

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 42 words
A MICROWAVE CIRCULATOR COMPRISING A METAL WALL, A GYROMAGNETIC FERRITE BUTTON, AND A BOND AFFIXING SAID BUTTON TO SAID WALL, SAID WALL COMPRISING AT LEAST THREE METAL LAYERS, EACH OF SAID LAYERS COMPRISING A DIFFERENT METAL FROM THE OTHERS OF SAID LAYERS.
Claim 2
Dependent Claim 42 words
A MICROWAVE CIRCULATOR COMPRISING A METAL WALL, A GYROMAGNETIC FERRITE BUTTON, AND A BOND AFFIXING SAID BUTTON TO SAID WALL, SAID WALL COMPRISING AT LEAST THREE METAL LAYERS, EACH OF SAID LAYERS COMPRISING A DIFFERENT METAL FROM THE OTHERS OF SAID LAYERS.
Claim 3
Dependent Claim 13 words
The microwave circulator of claim 1 wherein said button is made of garnet.
Claim 4
Dependent Claim 37 words
The microwave circulator of claim 1 wherein one of said metal layers comprises a first layer in contact with said button, said first layer comprising a metal selected from the group consisting of nichrome, molybdenum and chromium.
Claim 5
Dependent Claim 27 words
The microwave circulator of claim 3 wherein another of said metal layers comprises a second layer in contact with said first layer, said second layer comprising copper.
Claim 6
Dependent Claim 27 words
The microwave circulator of claim 4 wherein another of said metal layers comprises a third layer in contact with said second layer, said third layer comprising gold.
Claim 7
Dependent Claim 23 words
The microwave circulator of claim 5 further comprising a layer of solder in contact with both said third layer and said metal wall.
Claim 8
Dependent Claim 11 words
The microwave circulator of claim 6 wherein said solder comprises indium.
Claim 9
Dependent Claim 16 words
The microwave circulator of claim 6 wherein said solder comprises a mixture of lead and tin.
Claim 10
Dependent Claim 38 words
The microwave circulator of claim 4 wherein another of said metal layers comprises a final layer comprising a mixture of solder and gold, said final layer being in contact with both said second layer and said metal wall.
Claim 11
Dependent Claim 11 words
The microwave circulator of claim 9 wherein said solder comprises indium.
Claim 12
Dependent Claim 16 words
The microwave circulator of claim 9 wherein said solder comprises a mixture of lead and tin.
Claim 13
Dependent Claim 55 words
In a microwave transmission system, a circulator comprising a metal wall, a gyromagnetic ferrite button, a bond affixing said button to said wall, said bond comprising at least three metal layers, each of said layers comprising a different metal from the others of said layers, and means for applying a magnetic field to said button.
Claim 14
Dependent Claim 55 words
In a microwave transmission system, a circulator comprising a metal wall, a gyromagnetic ferrite button, a bond affixing said button to said wall, said bond comprising at least three metal layers, each of said layers comprising a different metal from the others of said layers, and means for applying a magnetic field to said button.

References Cited (Backward Citations)

US2798577A Cited
US3010188A Cited
US3136962A Cited
US3793705A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-24 1978-09-23 1979-03-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-24 1982-09-23 1983-03-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-24 1986-09-23 1987-03-25 $7700.00 Window Closed / Lapsed

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