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US3871871A Expired / Lapsed US ⏱️ 0.0 years remaining

Monitoring and control of pig iron refining

Assignee: Centre de Recherches Metallurgiques CRM ASBL
•
Filing: 1971-04-28
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Granted: 1975-03-18
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Expires: 1991-04-28
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Abstract

Abstract In the refining operation taking place under regulable refining conditions, oxygen-containing gas is blown from above onto a bath of molten pig iron in a vessel; the gases leaving the vessel are withdrawn through a hood. The following three parameters are determined by making measurements of only the physical properties of the gases at one position in the hood upstream of where the CO in the gases has burnt to CO2: the mean speed of the gases, their carbon content, and their temperature. From these three parameters the decarburisation rate is calculated and is compared with a predetermined optimum value. If the calculated rate differs from the predetermined value, one or more of the regulable refining conditions are adjusted to reduce or annul this difference.

Inventors

  • 👤 Etienne Marie Denis
  • 👤 Roland Holper

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 06:35
CPC Classifications
C; C21; C21C; C21C5/00; C21C5/28; C21C5/30

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 334 words
A METHOD OF MONITORING AND CONTROLLING A PIG IRON REFINING OPERATION IN WHICH AN OXYGEN-CONTAINING GAS IS BLOWN FROM ABOVE BY MEANS OF A LANCE ONTO A BATH OF MOLTEN PIG IRON IN A VESSEL, REFINING AGENTS ARE FED INTO THE VESSEL, AND THE GASES LEAVING THE VESSEL ARE WITHDRAWN THROUGH A HOOD; THE REFINING OPERATION TAKING PLACE UNDER REGULABLE REFINING CONDITIONS COMPRISING THE HEIGHT OF THE LANCE ABOVE THE BATH, THE RATE OF FLOW OF GAS THROUGH THE LANCE, AND THE RATE AT WHICH REFINING AGENTS ARE FED IN; THE METHOD COMPRISING THE STEPS OF I. AUTOMATICALLY DETERMINING THE MEANS SPEED OF SAID GASES AT A GIVEN POSITION IN THE HOOD AT WHICH THE CO IN SAID GASES HAS BURNT TO CO2 AND PRIOR TO DUST REMOVAL OR DRYING OF SAID GASES, BY A AUTOMATICALLY MEASURING THE TIME TAKEN BY AN ACOUSTIC WAVE TO TRAVEL THROUGH SAID GASES FROM AN EMITTER TO A RECEIVER UPSTREAM OF THE EMITTER, B. AUTOMATICALLY MEASURING THE TIME TAKEN BY AN ACOUSTIC WAVE TO TRAVEL THROUGH SAID GASES FROM AN EMITTER TO A RECEIVER DOWNSTREAM OF THE EMITTER, AND C. TRANSMITTING SAID TIME MEASUREMENTS TO A COMPUTING DEVICE ADAPTED TO CALCULATE SAID MEANS SPEED FROM SAID TIME MEASUREMENTS; II. AUTOMATICALY DETERMINING THE CARBON CONTENT OF SAID GASES AT SAID GIVEN POSITION BH SPECTROGRAPHIC ANLYSIS; III. AUTOMATICALLY MEASURING THE TEMPERATURE OF SAID GASES AT SAID GIVEN POSITIION; IV. TRANSMITTING THE CALCULATED VALUE OF THE MEANS SPEED, THE DETERMINED VALUE OF THE CARBON CONTENT, AND THE MEASURED VALUE OF THE TEMPERATURE TO A COMPUTING DEVICE ADAPTED TO CALCULATE THE RATE OF DECARBURISATION OF SAID BATH FROM SAID VALUES; V. AUTOMATICALLY COMPARING THE CALCULATED VALVE OF THE DECARBURISATION RATE WITH A PREDETERMINED INSTANTANEOUS OPTIMUM VALUE; VI. AUTOMATICALLY GENERATING A SIGNAL REPRESENTATIVE OF THE DIFFERENCE, IF ANY, BETWEEN SAID CALCULATED VALUE AND SAID PREDETERMINED INSTANTANEOUS OPTIMUM VALUE; AND VII. AUTOMATICALY REGULATING AT LEAST ONE OF SAID REGULABLE REFINING CONDITIONS IN ACCORDANCE WITH SAID SIGNAL SO AS TO REDUCE OR ANNUL SAID DIFFERENCE.
Claim 2
Independent Claim 334 words
A METHOD OF MONITORING AND CONTROLLING A PIG IRON REFINING OPERATION IN WHICH AN OXYGEN-CONTAINING GAS IS BLOWN FROM ABOVE BY MEANS OF A LANCE ONTO A BATH OF MOLTEN PIG IRON IN A VESSEL, REFINING AGENTS ARE FED INTO THE VESSEL, AND THE GASES LEAVING THE VESSEL ARE WITHDRAWN THROUGH A HOOD; THE REFINING OPERATION TAKING PLACE UNDER REGULABLE REFINING CONDITIONS COMPRISING THE HEIGHT OF THE LANCE ABOVE THE BATH, THE RATE OF FLOW OF GAS THROUGH THE LANCE, AND THE RATE AT WHICH REFINING AGENTS ARE FED IN; THE METHOD COMPRISING THE STEPS OF I. AUTOMATICALLY DETERMINING THE MEANS SPEED OF SAID GASES AT A GIVEN POSITION IN THE HOOD AT WHICH THE CO IN SAID GASES HAS BURNT TO CO2 AND PRIOR TO DUST REMOVAL OR DRYING OF SAID GASES, BY A AUTOMATICALLY MEASURING THE TIME TAKEN BY AN ACOUSTIC WAVE TO TRAVEL THROUGH SAID GASES FROM AN EMITTER TO A RECEIVER UPSTREAM OF THE EMITTER, B. AUTOMATICALLY MEASURING THE TIME TAKEN BY AN ACOUSTIC WAVE TO TRAVEL THROUGH SAID GASES FROM AN EMITTER TO A RECEIVER DOWNSTREAM OF THE EMITTER, AND C. TRANSMITTING SAID TIME MEASUREMENTS TO A COMPUTING DEVICE ADAPTED TO CALCULATE SAID MEANS SPEED FROM SAID TIME MEASUREMENTS; II. AUTOMATICALY DETERMINING THE CARBON CONTENT OF SAID GASES AT SAID GIVEN POSITION BH SPECTROGRAPHIC ANLYSIS; III. AUTOMATICALLY MEASURING THE TEMPERATURE OF SAID GASES AT SAID GIVEN POSITIION; IV. TRANSMITTING THE CALCULATED VALUE OF THE MEANS SPEED, THE DETERMINED VALUE OF THE CARBON CONTENT, AND THE MEASURED VALUE OF THE TEMPERATURE TO A COMPUTING DEVICE ADAPTED TO CALCULATE THE RATE OF DECARBURISATION OF SAID BATH FROM SAID VALUES; V. AUTOMATICALLY COMPARING THE CALCULATED VALVE OF THE DECARBURISATION RATE WITH A PREDETERMINED INSTANTANEOUS OPTIMUM VALUE; VI. AUTOMATICALLY GENERATING A SIGNAL REPRESENTATIVE OF THE DIFFERENCE, IF ANY, BETWEEN SAID CALCULATED VALUE AND SAID PREDETERMINED INSTANTANEOUS OPTIMUM VALUE; AND VII. AUTOMATICALY REGULATING AT LEAST ONE OF SAID REGULABLE REFINING CONDITIONS IN ACCORDANCE WITH SAID SIGNAL SO AS TO REDUCE OR ANNUL SAID DIFFERENCE.
Claim 3
Dependent Claim 56 words
A method as claimed in claim 1 comprising i. automatically measuring the time taken by an acoustic wave emitted from a first element to travel to a second element upstream of the first element; and ii. automatically measuring the time taken by an acoustic wave emitted from the second element to travel to the first element.
Claim 4
Dependent Claim 64 words
A method as claimed in claim 1, comprising i. emitting an acoustic wave into said gas by means of an emitter; ii. automatically measuring the time taken by the wave to travel from said emitter to a receiver upstream of said emitter; and iii. automatically measuring the time taken by the wave to travel from said emitter to a receiver downstream of said emitter.
Claim 5
Dependent Claim 60 words
A method as claimed in claim 1, comprising i. automatically measuring the time taken by an acoustic wave to travel from a first emitter to a first receiver upstream of said first emitter; and simultaneously ii. automatically measuring the time taken by an acoustic wave to travel from a second emitter to a second receiver downstream of said second emitter.
Claim 6
Dependent Claim 204 words
A method as claimed in claim 1, further comprising i. setting up first and second self maintaining acoustic oscillating circuits; the first circuit comprising a first emitter in the hood, a first receiver in the hood, upstream of the emitter and adapted to receive acoustic waves from the emitter, and a first amplifier connecting the receiver and the emitter; the second circuit comprising a second emitter in the hood, a second receiver in the hood downstream of the second emitter and adapted to receiver acoustic waves from the second emitter, and a second amplifier connecting the second receiver and the second emitter, the first emitter being diametrically opposite the second receiver; and the second emitter being diametrically opposite the first receiver; ii. inducing oscillations in the first and second circuits; iii. automatically measuring the frequency of oscillation of the first circuit; iv. automatically measuring the frequency of oscillation of the second circuit; v. automatically measuring the difference between said frequencies; vi. automatically measuring the sum of said frequencies; vii. transmitting said measured difference to a computing device adapted to calculate said mean speed from said difference; and viii. transmitting said measured sum to a computing device adapted to calculate said temperature from said sum.
Claim 7
Dependent Claim 29 words
A method as claimed in claim 1, wherein said step of determining the carbon content of said gases comprises determining the concentration of CO and CO2 in said gases.
Claim 8
Dependent Claim 111 words
A method as claimed in claim 6, comprising i. automatically measuring the intensity of thermal radiation emitted by said gases in a wavelength range lying within a CO emission band; ii. automatically measuring the intensity of thermal radiation emitted by said gases in a wavelength range lying within a CO2 emission band; iii. automatically measuring the intensity of thermal radiation emitted by said gases in each of at least two wavelength ranges near said bands but where the contribution of the CO and CO2 emission spectra is practically negligible; and iv. transmitting said measured intensities to a computing device adapted to calculate the concentration of CO and CO2 from said measurements.
Claim 9
Dependent Claim 114 words
A method as claimed in claim 6, comprising i. automatically measuring the coefficient of absorbtion of electromagnetic radiation for said gases in a wavelength range lying within a CO absorbtion band; ii. automatically measuring the coefficient of absorbtion of electromagnetic radiation for said gases in a wavelength range lying within a CO2 absorbtion band; iii. automatically measuring the coefficient of absorbtion of electromagnetic radiation for said gases in each of at least two wavelength ranges near said bands but where the effect of the CO and CO2 absorbtion spectrum is practically negligible; and iv. transmitting said measuRed coefficients to a computing device adapted to calculate the concentration of CO and CO2 from said measurements.
Claim 10
Dependent Claim 36 words
A method as claimed in claim 1, wherein said step of determining the carbon content of said gases comprises automatically measuring the intensity of radiation due to chemiluminescence from the reaction CO + 1/2 O2 CO2.
Claim 11
Dependent Claim 19 words
A method as claimed in claim 9, wherein the measurement is carried out in proximity to 0.43 Mu .
Claim 12
Dependent Claim 46 words
A method as claimed in claim 1, further comprising automatically measuring the intensity of radiation emitted by dust and other particles in said gases, the radiation being in a wavelength range lying below 1.6 Mu , whereby a measurement is obtained proportional to the decarburisation rate.
Claim 13
Dependent Claim 19 words
A method as claimed in claim 11, wherein the wavelength range lies between 0.8 Mu and 1.6 Mu .
Claim 14
Dependent Claim 72 words
A method as claimed in claim 1, wherein said step of determining the temperature of said gases comprises i. setting up a stationary acoustic wave in an acoustic guide of given length positioned in the hood, the guide being part of a self maintaining oscillating circuit; ii. automatically measuring the frequency of said wave; and iii. transmitting said measured frequency to a computing device adapted to calculate said temperature from said frequency.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-17 1978-09-16 1979-03-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-17 1982-09-16 1983-03-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-17 1986-09-16 1987-03-18 $7700.00 Window Closed / Lapsed

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