Claims Analysis
Total Claims: 29
Claim 1
Independent Claim
25 words
AN ARTICLE OF MANUFACTURE CONSISTING OF ABRASIVE PARTICLES HAVING A HARDNESS OF ABOVE ABOUT 2000 KG/MM2 ENCAPSULATED WITH A METAL ENVELOPE FORMED OF ALLOTRIOMORPHIC DENDRITES.
Claim 2
Dependent Claim
25 words
AN ARTICLE OF MANUFACTURE CONSISTING OF ABRASIVE PARTICLES HAVING A HARDNESS OF ABOVE ABOUT 2000 KG/MM2 ENCAPSULATED WITH A METAL ENVELOPE FORMED OF ALLOTRIOMORPHIC DENDRITES.
Claim 3
Dependent Claim
25 words
In the article of claim 1 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 4
Dependent Claim
24 words
In the article of claim 2 in which the encapsulated metal is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 5
Dependent Claim
18 words
In the article of claim 1 in which the abrasive is diamond and the encapsulating metal is tungsten.
Claim 6
Dependent Claim
19 words
In the article of claim 1 in which the abrasive is tungsten carbide and the encapsulating metal is tungsten.
Claim 7
Dependent Claim
18 words
In the article of claim 1 in which the abrasive is alumina and the metal is tungsten carbide.
Claim 8
Dependent Claim
104 words
In the article of claim 1 in which the abrasive has a coefficient of linear expansion in the range of about 1 X 10 6 inches per inch per degree Fahrenheit to about 5 X 10 6 inches per inch per degree Fahrenheit and said metal has a linear coefficient of expansion in the range of from about 2 X 10 6 to about 10 5 inches per inch per degree Fahrenheit and in which the linear coefficient of expansion of said metal is in the range of from about 1.05 to about 7 times the linear coefficient of expansion of said unencapsulated particle.
Claim 9
Dependent Claim
25 words
In the article of claim 7 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 10
Dependent Claim
24 words
In the article of claim 8 in which the encapsulated metal is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 11
Dependent Claim
18 words
In the article of claim 7 in which the abrasive is diamond and the encapsulating metal is tungsten.
Claim 12
Dependent Claim
19 words
In the article of claim 7 in which the abrasive is tungsten carbide and the encapsulating metal is tungsten.
Claim 13
Dependent Claim
18 words
In the article of claim 7 in which the abrasive is alumina and the metal is tungsten carbide.
Claim 14
Dependent Claim
38 words
A shaped abrader structure comprising a continuous phase of metal matrix and abrasive particles positioned in said matrix said particles having a hardness in excess of about 2,000 kg/mm2 encapsulated with a metallic envelope formed of allotriomorphic dendrites.
Claim 15
Dependent Claim
38 words
A shaped abrader structure comprising a continuous phase of metal matrix and abrasive particles positioned in said matrix said particles having a hardness in excess of about 2,000 kg/mm2 encapsulated with a metallic envelope formed of allotriomorphic dendrites.
Claim 16
Dependent Claim
25 words
In the article of claim 12 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 17
Dependent Claim
24 words
In the article of claim 14 in which the encapsulated metal is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 18
Dependent Claim
18 words
In the article of claim 13 in which the abrasive is diamond and the encapsulating metal is tungsten.
Claim 19
Dependent Claim
19 words
In the article of claim 13 in which the abrasive is tungsten carbide and the encapsulating metal is tungsten.
Claim 20
Dependent Claim
18 words
In the article of claim 13 in which the abrasive is alumina anD the metal is tungsten carbide.
Claim 21
Dependent Claim
23 words
As an article of manufacture an etched diamond particle encapsulated in a metal envelope in which the metal is composed of allotriomorphic dendrites.
Claim 22
Dependent Claim
23 words
As an article of manufacture an etched diamond particle encapsulated in a metal envelope in which the metal is composed of allotriomorphic dendrites.
Claim 23
Dependent Claim
12 words
In the article of claim 19 in which the metal is tungsten.
Claim 24
Independent Claim
73 words
A method of producing an abrasive particle having a hardness of above about about 1,700 kg/mm2 encapsulated with a metal envelope formed of allotriomorphic dendrites which comprises contacting said particle with a vaprous metal compound and with hydrogen at an elevated temperature in the range of about 1000* to about 1200* F. and depositing metal as an envelope on said particle and separating the said particles from vapors and gases in contact therewith.
Claim 25
Independent Claim
73 words
A method of producing an abrasive particle having a hardness of above about about 1,700 kg/mm2 encapsulated with a metal envelope formed of allotriomorphic dendrites which comprises contacting said particle with a vaprous metal compound and with hydrogen at an elevated temperature in the range of about 1000* to about 1200* F. and depositing metal as an envelope on said particle and separating the said particles from vapors and gases in contact therewith.
Claim 26
Dependent Claim
25 words
In the process of claim 19 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 27
Dependent Claim
25 words
In the process of claim 19 in which the encapsulated metal compound is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 28
Dependent Claim
39 words
The process of claim 19 in which the abrasive particles are diamonds etched by contact with a molten alkali metal nitrate or an alkali earth nitrate at temperatures below the decomposition temperature of the nitrate in an inert atmosphere.
Claim 29
Dependent Claim
12 words
The process of claim 24 in which the encapsulating metal is tungsten.