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US3871840A Expired / Lapsed US ⏱️ 0.0 years remaining

Abrasive particles encapsulated with a metal envelope of allotriomorphic dentrites

Assignee: Norton Christensen Inc
•
Filing: 1972-01-24
•
Granted: 1975-03-18
•
Expires: 1992-01-24
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Abstract

Abstract Abrasive particles are improved in function by encapsulating them with a metallic envelope; preferably the envelope is made of a pure metal in dendritic crystalline form. Desirably the abrasive substrate is placed in contraction by the envelope which is heat shrunk onto the abrasive substrate. The preferred method is to deposit the metal on the substrate at an elevated temperature by contacting a vapor of the metallic compound with the substrate particle under reducing conditions. The preferred primary abrasive is a diamond, and it is preferably etched before coating. Superior formed abraders may be formed by metal bonding such encapsulated abrasives with a metal matrix which forms a continuous phase in which the abrasive particles may be positioned. The encapsulated abrasive particle may form the primary abrasive together with a secondary abrasive which is not as hard as the primary abrasive and which may or may not be encapsulated with a metal. The primary and secondary abrasive may in one form of the abrader be distributed in the continuous phase metal binder forming the matrix.

Inventors

  • 👤 Arthur G Wilder
  • 👤 Harold C Bridwell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 01:36
CPC Classifications
B; B24; B24D; B24D7/00; C; C09; C09K; C09K3/00; C09K3/14; C09K3/1436; C09K3/1445

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 25 words
AN ARTICLE OF MANUFACTURE CONSISTING OF ABRASIVE PARTICLES HAVING A HARDNESS OF ABOVE ABOUT 2000 KG/MM2 ENCAPSULATED WITH A METAL ENVELOPE FORMED OF ALLOTRIOMORPHIC DENDRITES.
Claim 2
Dependent Claim 25 words
AN ARTICLE OF MANUFACTURE CONSISTING OF ABRASIVE PARTICLES HAVING A HARDNESS OF ABOVE ABOUT 2000 KG/MM2 ENCAPSULATED WITH A METAL ENVELOPE FORMED OF ALLOTRIOMORPHIC DENDRITES.
Claim 3
Dependent Claim 25 words
In the article of claim 1 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 4
Dependent Claim 24 words
In the article of claim 2 in which the encapsulated metal is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 5
Dependent Claim 18 words
In the article of claim 1 in which the abrasive is diamond and the encapsulating metal is tungsten.
Claim 6
Dependent Claim 19 words
In the article of claim 1 in which the abrasive is tungsten carbide and the encapsulating metal is tungsten.
Claim 7
Dependent Claim 18 words
In the article of claim 1 in which the abrasive is alumina and the metal is tungsten carbide.
Claim 8
Dependent Claim 104 words
In the article of claim 1 in which the abrasive has a coefficient of linear expansion in the range of about 1 X 10 6 inches per inch per degree Fahrenheit to about 5 X 10 6 inches per inch per degree Fahrenheit and said metal has a linear coefficient of expansion in the range of from about 2 X 10 6 to about 10 5 inches per inch per degree Fahrenheit and in which the linear coefficient of expansion of said metal is in the range of from about 1.05 to about 7 times the linear coefficient of expansion of said unencapsulated particle.
Claim 9
Dependent Claim 25 words
In the article of claim 7 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 10
Dependent Claim 24 words
In the article of claim 8 in which the encapsulated metal is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 11
Dependent Claim 18 words
In the article of claim 7 in which the abrasive is diamond and the encapsulating metal is tungsten.
Claim 12
Dependent Claim 19 words
In the article of claim 7 in which the abrasive is tungsten carbide and the encapsulating metal is tungsten.
Claim 13
Dependent Claim 18 words
In the article of claim 7 in which the abrasive is alumina and the metal is tungsten carbide.
Claim 14
Dependent Claim 38 words
A shaped abrader structure comprising a continuous phase of metal matrix and abrasive particles positioned in said matrix said particles having a hardness in excess of about 2,000 kg/mm2 encapsulated with a metallic envelope formed of allotriomorphic dendrites.
Claim 15
Dependent Claim 38 words
A shaped abrader structure comprising a continuous phase of metal matrix and abrasive particles positioned in said matrix said particles having a hardness in excess of about 2,000 kg/mm2 encapsulated with a metallic envelope formed of allotriomorphic dendrites.
Claim 16
Dependent Claim 25 words
In the article of claim 12 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 17
Dependent Claim 24 words
In the article of claim 14 in which the encapsulated metal is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 18
Dependent Claim 18 words
In the article of claim 13 in which the abrasive is diamond and the encapsulating metal is tungsten.
Claim 19
Dependent Claim 19 words
In the article of claim 13 in which the abrasive is tungsten carbide and the encapsulating metal is tungsten.
Claim 20
Dependent Claim 18 words
In the article of claim 13 in which the abrasive is alumina anD the metal is tungsten carbide.
Claim 21
Dependent Claim 23 words
As an article of manufacture an etched diamond particle encapsulated in a metal envelope in which the metal is composed of allotriomorphic dendrites.
Claim 22
Dependent Claim 23 words
As an article of manufacture an etched diamond particle encapsulated in a metal envelope in which the metal is composed of allotriomorphic dendrites.
Claim 23
Dependent Claim 12 words
In the article of claim 19 in which the metal is tungsten.
Claim 24
Independent Claim 73 words
A method of producing an abrasive particle having a hardness of above about about 1,700 kg/mm2 encapsulated with a metal envelope formed of allotriomorphic dendrites which comprises contacting said particle with a vaprous metal compound and with hydrogen at an elevated temperature in the range of about 1000* to about 1200* F. and depositing metal as an envelope on said particle and separating the said particles from vapors and gases in contact therewith.
Claim 25
Independent Claim 73 words
A method of producing an abrasive particle having a hardness of above about about 1,700 kg/mm2 encapsulated with a metal envelope formed of allotriomorphic dendrites which comprises contacting said particle with a vaprous metal compound and with hydrogen at an elevated temperature in the range of about 1000* to about 1200* F. and depositing metal as an envelope on said particle and separating the said particles from vapors and gases in contact therewith.
Claim 26
Dependent Claim 25 words
In the process of claim 19 in which the abrasive particles are chosen from the group consisting of diamonds, tungsten carbide, alumina and silicon carbide.
Claim 27
Dependent Claim 25 words
In the process of claim 19 in which the encapsulated metal compound is chosen from the group consisting of tungsten, tantalum, columbium (niobium) and molybdenum.
Claim 28
Dependent Claim 39 words
The process of claim 19 in which the abrasive particles are diamonds etched by contact with a molten alkali metal nitrate or an alkali earth nitrate at temperatures below the decomposition temperature of the nitrate in an inert atmosphere.
Claim 29
Dependent Claim 12 words
The process of claim 24 in which the encapsulating metal is tungsten.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-17 1978-09-16 1979-03-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-17 1982-09-16 1983-03-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-17 1986-09-16 1987-03-18 $7700.00 Window Closed / Lapsed

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