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US3868797A Expired / Lapsed US ⏱️ 0.0 years remaining

Cantilever deck structure

Assignee: HARCO PRODUCTS Inc
•
Filing: 1973-12-27
•
Granted: 1975-03-04
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Expires: 1993-12-27
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Abstract

Abstract A cantilever deck structure for free form swimming pools or walls having an irregular contour is formed by attaching elongated strips of polystyrene foam, rectangular in cross section, to the upper side walls of the swimming pool so the strips follow the periphery of the pool. The strips of polystyrene foam are made flexible by attaching cloth tape to the vertical sides of the strips. These strips are supported at spaced intervals around the periphery of the pool by means of support brackets, with the top surface of the polystyrene foam strips near the top walls. With this arrangement, the top surface of the polystyrene foam strip serves as the base surface of a form for the cantilever deck. A strip of sheet-like fiber glass is mounted vertically and edgewise against a vertical side of the polystyrene foam strip and this fiber glass sheet extends upward above the top of the pool to at least a distance equal to the depth of the pool. This strip of fiber glass serves as the side wall of the form. Then cement is poured over the polystyrene foam strips to the desired depth and left to harden.

Inventors

  • 👤 Harry Fox
  • 👤 Alex Hardy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 23:53
CPC Classifications
E; E04; E04H; E04H4/00; E04H4/14; E04H4/141; E04G; E04G13/00; E04G13/06; E04G13/066

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 266 words
A CANTILEVER DECK FORM FOR A WALL STRUCTURE WHOSE UPPER END FOLLOWS AN IRREGULAR CURVE, COMPRISING A BASE PORTION AND A WALL PORITON, SAID BASE PORITION COMPRISING A STRIP OF POLYSTYRENE FOAM HAVING A FIRST SURFACE ADAPTED TO LIE AGAINST A GENERALLY PERPENDICULAR SURFACE OF THE UPPER PORTION OF THE WALL STRUCTURE AND A SECOND GENERALLY HORIZONTAL SURFACE CONSTITUTING THE BASE SURFACE OF THE FORM, A PLURALITY OF BRACKETS ADAPTED TO CONNECTED TO THE WALL STRUCTURE, IN SPACED RELATION TO EACH OTHER ALONG THE SAID IRREGUALR CURVE, EACH BRACKET COMPRISING A DEPENDING ANCHOR PORTION ADAPTED TO ABOUT AND BE SECURED TO A SURFACE OF THE WALL STRUCTURE, A SUPPORT SURFACE FOR SAID STRIP OF POLYSTYRENE FOAM, AND AN UPWARDLY PROJECTING FORM SUPPORTING PORTION, SAID STRIP OF POLYSTYRENE FOAM MOUNTED ON THE SUPPORT SURFACE OF THE BRACKETS AND SHAPED TO THAT WHEN THE STRIP OF POLYSTYRENE FOAM IS MOUNTED ON THE SUPPORT SURFACE OF THE BRACKETS, THE SECOND GENERALLY HORIZONTAL SURFACE OF THE STRIP OF POLYSTYRENE FOAM LIES AT LEAST CLOSE TO THE UPPER END OF THE WALL STRUCTURE, SAID WALL PORTION OF THE FORM COMPRISING A THIN SHEETLIKE STRIP OF FIBER GLASS MOUNTED EDGEWISE ON THE SUPPORT SURFACE OF THE BRACKETS AND PROJECTING UPWARDLY ABOVE THE UPPER END OF THE WALL STRUCTURE TO AT LEAST THE THICKNESS OF THE CANTILEVER DECK, SAID STRIP OF FIBER GLASS SUPPORTED BOTH BY THE UPWARDLY PROJECTING FORM SUPPORTING PORTION OF THE BRACKETS, AND BY SAID SUPPORT SURFACE, SAID THIN STRIP OF FIBER GLASS SHEET DISPOSED GENERALLY PERPENDICUALR TO THE SAID SECOND GENERALLY HORIZONTAL SURFACE OF THE STRIP OF POLYSTYRENE FOAM.
Claim 2
Dependent Claim 266 words
A CANTILEVER DECK FORM FOR A WALL STRUCTURE WHOSE UPPER END FOLLOWS AN IRREGULAR CURVE, COMPRISING A BASE PORTION AND A WALL PORITON, SAID BASE PORITION COMPRISING A STRIP OF POLYSTYRENE FOAM HAVING A FIRST SURFACE ADAPTED TO LIE AGAINST A GENERALLY PERPENDICULAR SURFACE OF THE UPPER PORTION OF THE WALL STRUCTURE AND A SECOND GENERALLY HORIZONTAL SURFACE CONSTITUTING THE BASE SURFACE OF THE FORM, A PLURALITY OF BRACKETS ADAPTED TO CONNECTED TO THE WALL STRUCTURE, IN SPACED RELATION TO EACH OTHER ALONG THE SAID IRREGUALR CURVE, EACH BRACKET COMPRISING A DEPENDING ANCHOR PORTION ADAPTED TO ABOUT AND BE SECURED TO A SURFACE OF THE WALL STRUCTURE, A SUPPORT SURFACE FOR SAID STRIP OF POLYSTYRENE FOAM, AND AN UPWARDLY PROJECTING FORM SUPPORTING PORTION, SAID STRIP OF POLYSTYRENE FOAM MOUNTED ON THE SUPPORT SURFACE OF THE BRACKETS AND SHAPED TO THAT WHEN THE STRIP OF POLYSTYRENE FOAM IS MOUNTED ON THE SUPPORT SURFACE OF THE BRACKETS, THE SECOND GENERALLY HORIZONTAL SURFACE OF THE STRIP OF POLYSTYRENE FOAM LIES AT LEAST CLOSE TO THE UPPER END OF THE WALL STRUCTURE, SAID WALL PORTION OF THE FORM COMPRISING A THIN SHEETLIKE STRIP OF FIBER GLASS MOUNTED EDGEWISE ON THE SUPPORT SURFACE OF THE BRACKETS AND PROJECTING UPWARDLY ABOVE THE UPPER END OF THE WALL STRUCTURE TO AT LEAST THE THICKNESS OF THE CANTILEVER DECK, SAID STRIP OF FIBER GLASS SUPPORTED BOTH BY THE UPWARDLY PROJECTING FORM SUPPORTING PORTION OF THE BRACKETS, AND BY SAID SUPPORT SURFACE, SAID THIN STRIP OF FIBER GLASS SHEET DISPOSED GENERALLY PERPENDICUALR TO THE SAID SECOND GENERALLY HORIZONTAL SURFACE OF THE STRIP OF POLYSTYRENE FOAM.
Claim 3
Dependent Claim 42 words
The cantilever deck form described in claim 1 wherein in assembled relation said strip of polystyrene foam has opposed generally vertical surfaces, and wherein flexible tape is secured to said opposed generally vertical surfaces of the polystyrene strip to increase its flexibility.
Claim 4
Dependent Claim 346 words
A cantilever deck form for a wall structure whose upper end follows an irregular curve comprising a base portion and a wall portion, said base portion comprising a strip of generally flexible material having a first surface adapted to lie against a generally perpendicular surface of the upper portion of the wall structure and a second generally horizontal surface constituting the base surface of the form, a plurality of brackets adapted to be connected to the wall structure in spaced relationship to each other along the said irregular curve, each bracket composed of first and second elongated bars, each having opposed surfaces, said first bar having an offset intermediate its ends defining a first connecting portion and a closely spaced parallel form-supporting portion, said second bar having an elongated anchor portion, a second connecting portion in spaced parallel relationship to the anchor portion, and a web portion serving as a support base connected to the adjacent ends of the anchor portion and the second connecting portion, the first and second connecting portions of said first and second bars releasably connected together in abutting relationship whereby in assembled relation the anchor portion and the form supporting portion of the brackets are vertical and are disposed in spaced parallel relationship to each other, said anchor portion of said second bar having means thereon for attachment to said wall structure, said strip of generally flexible material mounted on the web portion of the brackets, the second generally horizontal surface of said strip of flexible material lying at least closely adjacent to the upper end of the wall structure, said wall portion of the form comprising a thin sheet-like strip of flexible material mounted edgewise on the support base of the brackets and projecting upwardly above the upper end of the wall structure to a distance at least equal to the planned thickness of the cantilever deck and supported by the form supporting portion of the first bar, said thin strip of sheet resilient material disposed generally perpendicular to the second generally horizontal surface of the strip of flexible material.
Claim 5
Dependent Claim 346 words
A cantilever deck form for a wall structure whose upper end follows an irregular curve comprising a base portion and a wall portion, said base portion comprising a strip of generally flexible material having a first surface adapted to lie against a generally perpendicular surface of the upper portion of the wall structure and a second generally horizontal surface constituting the base surface of the form, a plurality of brackets adapted to be connected to the wall structure in spaced relationship to each other along the said irregular curve, each bracket composed of first and second elongated bars, each having opposed surfaces, said first bar having an offset intermediate its ends defining a first connecting portion and a closely spaced parallel form-supporting portion, said second bar having an elongated anchor portion, a second connecting portion in spaced parallel relationship to the anchor portion, and a web portion serving as a support base connected to the adjacent ends of the anchor portion and the second connecting portion, the first and second connecting portions of said first and second bars releasably connected together in abutting relationship whereby in assembled relation the anchor portion and the form supporting portion of the brackets are vertical and are disposed in spaced parallel relationship to each other, said anchor portion of said second bar having means thereon for attachment to said wall structure, said strip of generally flexible material mounted on the web portion of the brackets, the second generally horizontal surface of said strip of flexible material lying at least closely adjacent to the upper end of the wall structure, said wall portion of the form comprising a thin sheet-like strip of flexible material mounted edgewise on the support base of the brackets and projecting upwardly above the upper end of the wall structure to a distance at least equal to the planned thickness of the cantilever deck and supported by the form supporting portion of the first bar, said thin strip of sheet resilient material disposed generally perpendicular to the second generally horizontal surface of the strip of flexible material.
Claim 6
Dependent Claim 87 words
The cantilever deck described in claim 3 wherein the first connecting portion of the first bar of the bracket is provided with an elongated screw receiving slot at one end intermediate the sides of the bar and extending in the direction of the bar, said second connection portion of the secoNd bar having a screw thereon sized to extend through said screw receiving slot and a nut for releasably and adjustably holding said first and second connecting portions of said first bar and said second bar together.
Claim 7
Dependent Claim 395 words
A cantilever deck form for a wall structure whose upper end follows an irregular curve comprising a base portion and a wall portion, said base portion comprising a strip of polystyrene foam, generally rectangular in cross section and having a cloth tape secured to at least one surface thereon to increase its flexibility, said strip of polystyrene foam disposed so one surface is adapted to abut against a generally perpendicular surface of the upper portion of the wall structure while a second generally horizontal surface of the said strip serves as the base surface of the cantilever deck form, a plurality of brackets adapted to be connected to the wall structure in spaced relationship to each other along the said irregular curve, each bracket composed of a first and second elongated bar, said first bar having an offset intermediate its end defining a first connecting portion and a form supporting portion disposed in closely spaced parallel relationship to the first connection portion, said second bar having an elongated anchor portion and a generally parallel second connecting portion, said elongated anchor portion and second connecting portion connected together by a web portion at adjacent ends of the anchor portion, and said second connecting portion, the connecting portions of said first and second bars releasably connected together in abutting relationship, whereby in assembled relation, the anchor portions and the form supporting portions of the brackets are vertical and are disposed in spaced parallel relationship to each other with the web portion serving as a support base for said strip of polystyrene foam, said anchor portion having means thereon for attachment to said wall structure, said strip of polystyrene foam mounted on the support base of the brackets and dimensioned so the said second generally horizontal surface of said polystyrene foam lies at least closely adjacent to the upper end of the wall structure, said wall portion of the form comprising a thin sheet-like strip of fiber glass mounted edgewise on the support base of the brackets and projecting upwardly above the upper end of the wall structure, to a distance at least equal to the planned thickness of the cantilever deck, and supported by the form supporting portion of the first bar and said support base, said thin sheet-like strip of fiber glass disposed generally perpendicular to the second generally horizontal surface of the polystyrene foam strip.
Claim 8
Dependent Claim 395 words
A cantilever deck form for a wall structure whose upper end follows an irregular curve comprising a base portion and a wall portion, said base portion comprising a strip of polystyrene foam, generally rectangular in cross section and having a cloth tape secured to at least one surface thereon to increase its flexibility, said strip of polystyrene foam disposed so one surface is adapted to abut against a generally perpendicular surface of the upper portion of the wall structure while a second generally horizontal surface of the said strip serves as the base surface of the cantilever deck form, a plurality of brackets adapted to be connected to the wall structure in spaced relationship to each other along the said irregular curve, each bracket composed of a first and second elongated bar, said first bar having an offset intermediate its end defining a first connecting portion and a form supporting portion disposed in closely spaced parallel relationship to the first connection portion, said second bar having an elongated anchor portion and a generally parallel second connecting portion, said elongated anchor portion and second connecting portion connected together by a web portion at adjacent ends of the anchor portion, and said second connecting portion, the connecting portions of said first and second bars releasably connected together in abutting relationship, whereby in assembled relation, the anchor portions and the form supporting portions of the brackets are vertical and are disposed in spaced parallel relationship to each other with the web portion serving as a support base for said strip of polystyrene foam, said anchor portion having means thereon for attachment to said wall structure, said strip of polystyrene foam mounted on the support base of the brackets and dimensioned so the said second generally horizontal surface of said polystyrene foam lies at least closely adjacent to the upper end of the wall structure, said wall portion of the form comprising a thin sheet-like strip of fiber glass mounted edgewise on the support base of the brackets and projecting upwardly above the upper end of the wall structure, to a distance at least equal to the planned thickness of the cantilever deck, and supported by the form supporting portion of the first bar and said support base, said thin sheet-like strip of fiber glass disposed generally perpendicular to the second generally horizontal surface of the polystyrene foam strip.
Claim 9
Dependent Claim 82 words
The cantilever deck described in claim 5 wherein the first connecting portion of the first bar is provided with an elongated screw receiving slot at one end intermediate the sides of the bar and extending in the direction of the bar, the second connecting portion of the second bar having a screw thereon sized to extend through said screw receiving slot, and a nut for releasably and adjustably holding said first and second connecting portions of said first and second bars together.
Claim 10
Dependent Claim 55 words
The cantilever deck form described in claim 6 wherein adjustable means are provided for varying the inclination of the form supporting portion of the brackets to accommodate variations in thickness of the polystyrene foam strip, so that in assembled relation the polystyrene foam strips can be tightly pressed against the walls of the swimming pool.
Claim 11
Dependent Claim 38 words
The cantilever deck form described in claim 7 wherein said adjustable means comprise the use of shims mounted above or below the screw in its screw receiving slot to vary the inclination of the said form supporting portion.
Claim 12
Independent Claim 213 words
A method for constructing a cantilever deck for a wall structure comprising the steps of securing a strip of polystyrene foam rectangular in cross section and positioning the strip of polystyrene foam so one of the surfaces of the strip abuts the uppEr part of the wall structure, forming the strip of polystyrene foam so its horizontal upper surface has a width equal to the distance the cantilever deck will extend from the wall structure, whereby said upper surface of the strip of polystyrene form serves as the base of a form, supporting the strip of polystyrene foam at spaced intervals along the periphery of the sides of the wall structure, positioning and supporting a thin sheet-like strip of fiber glass edgewise against the surface of the strip of polystyrene foam opposite the surface abutting the wall structure, choosing the thin sheet-like strip of fiber glass so it extends above the wall structure a distance at least equal to the thickness of the cantilever deck whereby said fiber glass strip serves as a side of the form, pouring cement onto the horizontal surface of the strip of the polystyrene foam until the cement has a desired uniform thickness over the upper horizontal surface of the polystyrene foam strip, and letting the cement harden.
Claim 13
Independent Claim 213 words
A method for constructing a cantilever deck for a wall structure comprising the steps of securing a strip of polystyrene foam rectangular in cross section and positioning the strip of polystyrene foam so one of the surfaces of the strip abuts the uppEr part of the wall structure, forming the strip of polystyrene foam so its horizontal upper surface has a width equal to the distance the cantilever deck will extend from the wall structure, whereby said upper surface of the strip of polystyrene form serves as the base of a form, supporting the strip of polystyrene foam at spaced intervals along the periphery of the sides of the wall structure, positioning and supporting a thin sheet-like strip of fiber glass edgewise against the surface of the strip of polystyrene foam opposite the surface abutting the wall structure, choosing the thin sheet-like strip of fiber glass so it extends above the wall structure a distance at least equal to the thickness of the cantilever deck whereby said fiber glass strip serves as a side of the form, pouring cement onto the horizontal surface of the strip of the polystyrene foam until the cement has a desired uniform thickness over the upper horizontal surface of the polystyrene foam strip, and letting the cement harden.
Claim 14
Dependent Claim 118 words
The method for constructing a cantilever deck described in claim 9 including the step of positioning a thin sheet-like strip of material against the upper part of the wall structure between the surface of the polystyrene foam abutting said upper part of the wall, selecting the dimensions of said thin sheet-like strip of material so a portion extends above the upper end of the wall structure, whereby when the cement for the cantilever deck is poured and hardens, said portion of the thin sheet-like strip of material will be gripped by the cement and any separation between the cantilever deck and the upper end of the wall structure will be masked by said thin sheet-like strip of material.
Claim 15
Dependent Claim 245 words
A cantilever deck form for a wall structure comprising a base portion and a wall portion, said base portion comprising a strip of generally flexible material having a first surface adapted to lie against a generally perpendicular surface of the upper portion of the wall structure, and a second generally horizontal surface constituting the base surface of the form, a plurality of brackets adapted to be connected to the wall structure in spaced relationship to each other along the periphery of the wall structure, each bracket comprising a depending anchor portion adapted to abut and to be secured to a surface of the wall structure, a support surface for said strip of flexible material, and an upwardly projecting form supporting portion projecting above the upper end of the wall structure, said strip of generally flexible material mounted on said support surface of the brackets, the second generally horizontal surface of said flexible material lying at least closely adjacent to the upper end of the wall structure, said wall portion of the form comprising a thin sheet-like strip of flexible material mounted edgewise on the support surface of the brackets, and projecting upwardly above the upper end of the wall structure to a distance at least equal to the planned thickness of the cantilever deck and supported by the support surface of the brackets, said thin strip of sheet resilient material disposed generally perpendicular to the second generally horizontal surface of the strip of flexible material.
Claim 16
Dependent Claim 245 words
A cantilever deck form for a wall structure comprising a base portion and a wall portion, said base portion comprising a strip of generally flexible material having a first surface adapted to lie against a generally perpendicular surface of the upper portion of the wall structure, and a second generally horizontal surface constituting the base surface of the form, a plurality of brackets adapted to be connected to the wall structure in spaced relationship to each other along the periphery of the wall structure, each bracket comprising a depending anchor portion adapted to abut and to be secured to a surface of the wall structure, a support surface for said strip of flexible material, and an upwardly projecting form supporting portion projecting above the upper end of the wall structure, said strip of generally flexible material mounted on said support surface of the brackets, the second generally horizontal surface of said flexible material lying at least closely adjacent to the upper end of the wall structure, said wall portion of the form comprising a thin sheet-like strip of flexible material mounted edgewise on the support surface of the brackets, and projecting upwardly above the upper end of the wall structure to a distance at least equal to the planned thickness of the cantilever deck and supported by the support surface of the brackets, said thin strip of sheet resilient material disposed generally perpendicular to the second generally horizontal surface of the strip of flexible material.
Claim 17
Dependent Claim 166 words
The cantilever deck described in claim 3 wherein the first connecting portion of the first bar of the bracket is provided with a pivot screw hole intermediate the sides of the bars, said second connecting portion of the second bar having a screw thereon sized to extend through said pivot screw hole whereby said first bar is rotatably and pivotally mounted on said screw, and a nut for releasably and adjustably holding the first and second connecting portions of the first bar and the second bar together, in a first position wherein the said form supporting portion of the first bar extends upwardly in spaced parallel relationship to the anchor portion of the second bar, and wherein by loosening said nut said first bar can be pivoted to a second position where the form supporting portioN extends downwardly in spaced parallel relationship to the anchor portion of the second bar to provide access to the partially hardened cement of the cantilever deck for a finishing tool.
Claim 18
Dependent Claim 148 words
The cantilever deck described in claim 5 wherein the first connecting portion of the first bar is provided with a pivot screw hole intermediate the sides of the bar, the second connecting portion of the second bar having a screw thereon sized to extend through said pivot screw hole of the first connecting portion whereby the first bar and the second bar are held together, and a nut for releasably and adjustably holding the first and second connecting portions of the first and second bar together in a first position wherein the form supporting portion of the first bar extends upwardly in spaced parallel relationship to the anchor portion of the first bar and wherein by loosening said nut said first bar can be pivoted to a second position where the form supporting portion extends downwardly to provide access to the partially hardened cement forming the cantilever deck.

References Cited (Backward Citations)

US3242624A Cited
US3526070A Cited
US3638378A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-03-03 1978-09-02 1979-03-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-03-03 1982-09-02 1983-03-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-03-03 1986-09-02 1987-03-04 $7700.00 Window Closed / Lapsed

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