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US3862285A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of thermoplastic sheet

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1972-09-13
•
Granted: 1975-01-21
•
Expires: 1992-09-13
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Abstract

Abstract Plastic polyolefin sheets may be formed by passing extruded resin through a primary cooling zone having a moving, smooth free surface on the cooling liquid, cooling being effected by laminar flow cooling liquid and thence by turbulent flow cooling liquid.

Inventors

  • 👤 Howard C North
  • 👤 Harry W Sherman
  • 👤 Edward B Kaplan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 00:23
CPC Classifications
B; B29; B29C; B29C48/00; B29C48/25; B29C48/88; B29C48/911; B29C48/03; B29C48/07; B29C48/08; B29C48/001; B29C48/0017; B29C48/0018

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 265 words
A PROCESS FOR PRODUCING A THERMOPLASTIC SHEET COMPRISING: A. EXTRUDING A THEMOPLASTIC RESIN IN THE FORM OF A MOLTEN THERMOPLASTIC SHEET; B. PASSING SAID SHEET THROUGH AN AIR GAP SIZED TO PROVIDE MINIMUM COOLING BY AIR, AND THEREAFTER C. PASSING SAID SHEET DOWNWARDLY THROUGH A PRIMARY COOLING ZONE, ENTERING SAID ZONE THROUGH AN EXPOSED UPPER SURFACE AND EXITING SAID ZONE THROUGH A SUBMERGED BOTTOM EXIT, SAID ZONE BEING CHARACTERIZED BY CONTINOUS STREAMS OF COOLING LIQUID ENTERING SAID PRIMARY ZONE ON BOTH SIDES OF SAID SHEET AND DIRECTED TO FLOW PARALLEL TO SAID EXPOSED UPPER SURFACE AND TOWARD SAID ENTERING SHEET, WHEREBY SAID EXPOSED UPPER SURFACE IS MOVING IN LAMINAR FLOW, SAID COOLING STREAM PASSING COCURRENTLY DOWNWARD IN LAMINAR FLOW ADJACENT SAID SHEET ON BOTH SIDES THEREOF AND EXITING SAID PRIMARY ZONE ALONG WITH SAID SHEET; AND THEREAFTER D. PASSING SAID SHEET DOWNWARDLY THROUGH A RELIEF ZONE BELOW SAID PRIMARY ZONE AND CONTIGUOUS THEREWITH AND COOLING SAID SHEET THEREIN; AND THEREAFTER E. PASSING SAID SHEET DOWNWARDLY INTO A SECONDARY COOLING ZONE BELOW SAID RELIEF ZONE OF (D) AND CONTIGUOUS THEREWITH AND FURTHER COOLING SAID SHEET BY CONTERCURRENTLY FLOWING SECONDARY COOLING LIQUID STREAMS FLOWING UPWARDLY ADJACENT BOTH SIDES OF SAID SHEET,SAID SECONDARY COOLING STREAMS ENTERING NEAR THE OUTLET OF SAID SHEET FROM SAID ZONE AND EXITING INTO SAID RELIEF ZONE OF (D) AND THEREAFTER F. WITHDRAWING SAID PRIMARY AND SECONDARY LIQUIDS FROM SAID RELIEF ZONE AT A RATE SUFFICIENT TO MAINTAIN A DESIRED FLUID DEPTH IN SAID PRIMARY ZONE AND TO ESTABLISH THE MINIMUM AIR GAP OF (B); G. WITHDRAWING SAID COOLED SHEET FROM SAID SECONDARY ZONE.
Claim 2
Dependent Claim 265 words
A PROCESS FOR PRODUCING A THERMOPLASTIC SHEET COMPRISING: A. EXTRUDING A THEMOPLASTIC RESIN IN THE FORM OF A MOLTEN THERMOPLASTIC SHEET; B. PASSING SAID SHEET THROUGH AN AIR GAP SIZED TO PROVIDE MINIMUM COOLING BY AIR, AND THEREAFTER C. PASSING SAID SHEET DOWNWARDLY THROUGH A PRIMARY COOLING ZONE, ENTERING SAID ZONE THROUGH AN EXPOSED UPPER SURFACE AND EXITING SAID ZONE THROUGH A SUBMERGED BOTTOM EXIT, SAID ZONE BEING CHARACTERIZED BY CONTINOUS STREAMS OF COOLING LIQUID ENTERING SAID PRIMARY ZONE ON BOTH SIDES OF SAID SHEET AND DIRECTED TO FLOW PARALLEL TO SAID EXPOSED UPPER SURFACE AND TOWARD SAID ENTERING SHEET, WHEREBY SAID EXPOSED UPPER SURFACE IS MOVING IN LAMINAR FLOW, SAID COOLING STREAM PASSING COCURRENTLY DOWNWARD IN LAMINAR FLOW ADJACENT SAID SHEET ON BOTH SIDES THEREOF AND EXITING SAID PRIMARY ZONE ALONG WITH SAID SHEET; AND THEREAFTER D. PASSING SAID SHEET DOWNWARDLY THROUGH A RELIEF ZONE BELOW SAID PRIMARY ZONE AND CONTIGUOUS THEREWITH AND COOLING SAID SHEET THEREIN; AND THEREAFTER E. PASSING SAID SHEET DOWNWARDLY INTO A SECONDARY COOLING ZONE BELOW SAID RELIEF ZONE OF (D) AND CONTIGUOUS THEREWITH AND FURTHER COOLING SAID SHEET BY CONTERCURRENTLY FLOWING SECONDARY COOLING LIQUID STREAMS FLOWING UPWARDLY ADJACENT BOTH SIDES OF SAID SHEET,SAID SECONDARY COOLING STREAMS ENTERING NEAR THE OUTLET OF SAID SHEET FROM SAID ZONE AND EXITING INTO SAID RELIEF ZONE OF (D) AND THEREAFTER F. WITHDRAWING SAID PRIMARY AND SECONDARY LIQUIDS FROM SAID RELIEF ZONE AT A RATE SUFFICIENT TO MAINTAIN A DESIRED FLUID DEPTH IN SAID PRIMARY ZONE AND TO ESTABLISH THE MINIMUM AIR GAP OF (B); G. WITHDRAWING SAID COOLED SHEET FROM SAID SECONDARY ZONE.
Claim 3
Dependent Claim 20 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein said thermoplastic sheet is a polyolefin.
Claim 4
Dependent Claim 23 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein said thermoplastic sheet has a thickness of 10-120 mils.
Claim 5
Dependent Claim 30 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein said thermoplastic sheet is at temperature of 150*C. to 320*C. as it enters said primary zone.
Claim 6
Dependent Claim 40 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein said thermoplastic sheet leaves said primary zone at a temperature 10*C. to 30*C. less than the temperature at which it is admitted to the primary zone.
Claim 7
Dependent Claim 39 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein said thermoplastic sheet as it enters said secondary zone is at temperature of 10*C. to 35*C. less than the thermoplastic sheet temperature leaving the die.
Claim 8
Dependent Claim 28 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein said thermoplastic sheet is at temperature below 150*C. as it leaves said secondary zone.
Claim 9
Dependent Claim 30 words
A process for the production of thermoplastic sheet as claimed in claim 1 wherein the velocity of secondary cooling liquid is 50 fpm to 400 fpm in said secondary zone.
Claim 10
Dependent Claim 23 words
The process of claim 1 wherein said exposed upper liquid surface is flowing at a velocity between 0.5 and 5 feet per minute.

References Cited (Backward Citations)

US3199148A Cited
US3337663A Cited
US3344474A Cited
US3295163A Cited
US3428726A Cited
US3655846A Cited
US3622657A Cited
US3696184A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-20 1978-07-22 1979-01-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-20 1982-07-22 1983-01-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-20 1986-07-22 1987-01-21 $7700.00 Window Closed / Lapsed

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