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US3861892A Expired / Lapsed US ⏱️ 0.0 years remaining

Coated abrasive material and manner of manufacture

Assignee: Saint Gobain Abrasives Inc
•
Filing: 1973-02-08
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Granted: 1975-01-21
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Expires: 1993-02-08
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Abstract

Abstract An open mesh coated abrasive material is provided which substantially retains its initially excellent tear strength and flexibility characteristics during use regardless of whether the grinding application involves wet or dry conditions. Such a retention of physical properties in the abrasive material is made possible by providing on the abrasive material fabric backing member, intermediate the backing member and the maker adhesive, a coating which is not only water insoluble but also water resistant. The preferred invention also incorporates a maker adhesive of controlled friability characteristics.

Inventors

  • 👤 Jr Norvell E Wisdom
  • 👤 Matthew T Gladstone

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 04:18
CPC Classifications
B; B24; B24D; B24D11/00; B24D11/001; B24D11/005; B24D3/00; B24D3/001

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 218 words
OPEN MESH COATED ABRASIVE MATERIAL COMPRISING IN COMBINATION AN OPEN MESH WOVEN FABRIC BACKING MEMBER OF INTERLACED WRAP AND FILL YARNS, AN ADHESIVE BINDER COMPOSITION COMPRISING A RESINOUS CONDENSATION PRODUCT OF A COMPOSITION COMPRISING PHENOL AND FORMALDEHYDE COATING SAID YARNS, AND HAVING A CONTROLLED DEGREE OF FRIABILITY IN AT LEAST THE OUTERMOST SURFACE THEREOF SUCH THAT THE ADHESIVE BOND WILL BREAK WHEN THE ABRASIVE MATERIAL IS RUBBED AGAINST A SURFACE BEING GROUND INTO SMALL PARTICLES NOT MORE THAN A FEW TIMES LARGER IN AVERAGE DIAMETER THAN THE INDIVIDUAL ABRASIVE GRAINS, ABRASIVE GRAINS ADHERED TO THE YARNS BY MEANS OF THE ADHESIVE BINDER SAID ABRASIVE GRAINS BEING SMALLER IN SIZE THAN THE MESH OPENINGS OF THE OPEN MESH FABRIC, AND A WATER INSOLUBLE AND WATER RESISTANT COATING INTERMEDIATE SAID ADHESIVE BINDER AND THE YARNS OF SAID OPEN MESH FABRIC BACKING MEMBER, SAID COATING COMPRISING AN INTERPOLYMER COMPRISING FROM ABOUT 5 TO 70% BY WEIGHT ETHYLENE, FROM ABOUT 30 TO 95% BY WEIGHT VINYL CHLORIDE, AND FROM ABOUT 1 TO 5% BY WEIGHT OF A POLAR MONOMER OF WHICH AT LEAST ABOUT 50% BY WEIGHT IS ACRYLAMIDE SAID COATING IMPREGNATING THE YARNS AND ENCAPSULATING THEM WHEREBY A COATED ABRASIVE MATERIAL IS PROVIDED THAT SUBSTANTIALLY RETAINS ITS INITIAL TEAR STRENGTH AND FLEXIBILITY CHARACTERISTICS WHETHER USED IN WET OR DRY GRINDING APPLICATIONS.
Claim 2
Dependent Claim 218 words
OPEN MESH COATED ABRASIVE MATERIAL COMPRISING IN COMBINATION AN OPEN MESH WOVEN FABRIC BACKING MEMBER OF INTERLACED WRAP AND FILL YARNS, AN ADHESIVE BINDER COMPOSITION COMPRISING A RESINOUS CONDENSATION PRODUCT OF A COMPOSITION COMPRISING PHENOL AND FORMALDEHYDE COATING SAID YARNS, AND HAVING A CONTROLLED DEGREE OF FRIABILITY IN AT LEAST THE OUTERMOST SURFACE THEREOF SUCH THAT THE ADHESIVE BOND WILL BREAK WHEN THE ABRASIVE MATERIAL IS RUBBED AGAINST A SURFACE BEING GROUND INTO SMALL PARTICLES NOT MORE THAN A FEW TIMES LARGER IN AVERAGE DIAMETER THAN THE INDIVIDUAL ABRASIVE GRAINS, ABRASIVE GRAINS ADHERED TO THE YARNS BY MEANS OF THE ADHESIVE BINDER SAID ABRASIVE GRAINS BEING SMALLER IN SIZE THAN THE MESH OPENINGS OF THE OPEN MESH FABRIC, AND A WATER INSOLUBLE AND WATER RESISTANT COATING INTERMEDIATE SAID ADHESIVE BINDER AND THE YARNS OF SAID OPEN MESH FABRIC BACKING MEMBER, SAID COATING COMPRISING AN INTERPOLYMER COMPRISING FROM ABOUT 5 TO 70% BY WEIGHT ETHYLENE, FROM ABOUT 30 TO 95% BY WEIGHT VINYL CHLORIDE, AND FROM ABOUT 1 TO 5% BY WEIGHT OF A POLAR MONOMER OF WHICH AT LEAST ABOUT 50% BY WEIGHT IS ACRYLAMIDE SAID COATING IMPREGNATING THE YARNS AND ENCAPSULATING THEM WHEREBY A COATED ABRASIVE MATERIAL IS PROVIDED THAT SUBSTANTIALLY RETAINS ITS INITIAL TEAR STRENGTH AND FLEXIBILITY CHARACTERISTICS WHETHER USED IN WET OR DRY GRINDING APPLICATIONS.
Claim 3
Dependent Claim 19 words
Coated abrasive material according to claim 1 wherein said open mesh fabric backing member comprises a leno weave construction.
Claim 4
Dependent Claim 19 words
Coated abrasive material according to claim 2 wherein said open mesh fabric backing member comprises nylon continuous filament yarns.
Claim 5
Dependent Claim 24 words
Coated abrasive material according to claim 1 wherein the adhesive binder is a composition comprising in combination phenol formaldehyde resin and an organic amine.
Claim 6
Dependent Claim 14 words
Coated abrasive material according to claim 4 wherein the organic amine is stabilized abietylamine.
Claim 7
Dependent Claim 13 words
Coated abrasive material according to claim 5 wherein the stabilized abietylamine is dihydroabietylamine.
Claim 8
Dependent Claim 45 words
Coated abrasive material according to claim 1 wherein said water insoluble and water resistant coating includes an aminoplast reactive with said polar monomer said aminoplast being present in the composition in the ratio of from about 5 to 180 parts by weight of the terpolymer.
Claim 9
Dependent Claim 13 words
Coated abrasive material according to claim 7 wherein said aminoplast comprises melamine-formaldehyde resin.

References Cited (Backward Citations)

US2740725A Cited
US2817371A Cited
US3016294A Cited
US2984052A Cited
US3020139A Cited
US3316072A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-20 1978-07-22 1979-01-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-20 1982-07-22 1983-01-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-20 1986-07-22 1987-01-21 $7700.00 Window Closed / Lapsed

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