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US3861133A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of highly crimped polyester yarn

Assignee: EIDP Inc
•
Filing: 1972-08-18
•
Granted: 1975-01-21
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Expires: 1992-08-18
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Abstract

Abstract Polyester yarn which develops good crimp under load for singleor double-knit or woven fabrics is produced from drawn multifilament yarn by passing the filaments over an unheated nonmetallic pin at high speed to modify the filaments frictionally on one side, forwarding the filaments in a jetted stream of heated compressible fluid, impinging the filaments in a plasticized condition against a moving screen, cooling the filaments and then taking up the filaments from the screen. Exemplified products have a crimp development of at least 10 percent under 0.5 milligram per denier load and an average crimp frequency greater than 30 crimps per extended inch of filament; the crimped yarns have a random three-dimensional, curvilinear crimp along the filaments and are free from twist liveliness.

Inventors

  • 👤 Hans Rudolf Edward Frankfort
  • 👤 Peter Francis Lyons

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:39
CPC Classifications
D; D02; D02G; D02G1/00; D02G1/004

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 217 words
IN THE PROCESS OF PREPAING MULTIFILAMENT YARN OF FILAMENTS WHICH CRIMP DUE TO ASYMMETRIC SHRINKAGE PROPERTIES WHEN HEAT-RELAXED, WHEREIN SAID ASYMMETRIC SHRINKAGE PROPERTIES ARE IMPARTED BY PASSING THE FILAMENTS UNDER TENSION IN CONTACT WITH A HARD SURFACE TO MODIVY THE FILAMENTS ALONG THEIR LENGTHS; THE IMPROVEMENTS FOR PROVIDING BETTER CRIMPING PROPERTIES IN POLYESTER YARN AND HIGHER PROCESSING SPEEDS, WHEREIN THE IMPROVEMENTS COMPRISE PASSING DRAWN FILAMENTS OF A SINGLE POLYESTER COMPOSITION AT HIGH SPEED IN FRICTIONAL CONTACT WITH AN UNHEATED NONMETALLIC PIN FOR A DISTANCE OF 0.5 TO 15 MILLIMETERS AT A TENSION CHANGE OVER THE PIN OF 0.2 TO 1.5 GRAMS PER DENIER TO MODIFIY THE FILAMENTS SUBSTANTIALLY CONTINUOUSLY ON PIN-CONTACTING SIDES, THE SUM OF THE LENGTHS OF DISCONTINUTIES IN THE MODIFIED PORTION WHICH ARE MORE THAN 2 MILLIMETERS LONG BEING LESS THAN 5 PERCENT OF THE FILAMENTS LENGTH, AND THEN IMPARTING A RANDOM THREE-DIMENSIONAL, CURVILINEAR, CONFIGURATION CONTINOUSLY ALONG THE MODIFIED FILAMENTS BY (A) FEEDING THE FILAMENTS AT HIGH SPEED INTO A JETTED STREAM OF COMPRESSIBLE FLUID HEATED TO A TEMPERATURE WHICH WILL PLASTICIZE THE FILAMENTS WITHOUT CAUSING FUSION BETWEEN FILAMENTS, AND (B) IMPINGING THE FILAMENTS IN A PLASTICIZED CONDITION ON A MOVING SURFACE TO SEPARATE THE FILAMENTS FROM THE HEATED FLUID AND CONVEY THE FILAMENTS ON THE MOVING SURFACE FOR COOLING IN A SUBSTANTIALLY TENSIONLESS STATE.
Claim 2
Dependent Claim 217 words
IN THE PROCESS OF PREPAING MULTIFILAMENT YARN OF FILAMENTS WHICH CRIMP DUE TO ASYMMETRIC SHRINKAGE PROPERTIES WHEN HEAT-RELAXED, WHEREIN SAID ASYMMETRIC SHRINKAGE PROPERTIES ARE IMPARTED BY PASSING THE FILAMENTS UNDER TENSION IN CONTACT WITH A HARD SURFACE TO MODIVY THE FILAMENTS ALONG THEIR LENGTHS; THE IMPROVEMENTS FOR PROVIDING BETTER CRIMPING PROPERTIES IN POLYESTER YARN AND HIGHER PROCESSING SPEEDS, WHEREIN THE IMPROVEMENTS COMPRISE PASSING DRAWN FILAMENTS OF A SINGLE POLYESTER COMPOSITION AT HIGH SPEED IN FRICTIONAL CONTACT WITH AN UNHEATED NONMETALLIC PIN FOR A DISTANCE OF 0.5 TO 15 MILLIMETERS AT A TENSION CHANGE OVER THE PIN OF 0.2 TO 1.5 GRAMS PER DENIER TO MODIFIY THE FILAMENTS SUBSTANTIALLY CONTINUOUSLY ON PIN-CONTACTING SIDES, THE SUM OF THE LENGTHS OF DISCONTINUTIES IN THE MODIFIED PORTION WHICH ARE MORE THAN 2 MILLIMETERS LONG BEING LESS THAN 5 PERCENT OF THE FILAMENTS LENGTH, AND THEN IMPARTING A RANDOM THREE-DIMENSIONAL, CURVILINEAR, CONFIGURATION CONTINOUSLY ALONG THE MODIFIED FILAMENTS BY (A) FEEDING THE FILAMENTS AT HIGH SPEED INTO A JETTED STREAM OF COMPRESSIBLE FLUID HEATED TO A TEMPERATURE WHICH WILL PLASTICIZE THE FILAMENTS WITHOUT CAUSING FUSION BETWEEN FILAMENTS, AND (B) IMPINGING THE FILAMENTS IN A PLASTICIZED CONDITION ON A MOVING SURFACE TO SEPARATE THE FILAMENTS FROM THE HEATED FLUID AND CONVEY THE FILAMENTS ON THE MOVING SURFACE FOR COOLING IN A SUBSTANTIALLY TENSIONLESS STATE.
Claim 3
Dependent Claim 35 words
A process as defined in claim 1 wherein said yarn has been drawn to have a boil-off shrinkage of 5 to 25 percent before the yarn filaments are passed in contact with said nonmetallic pin.
Claim 4
Dependent Claim 25 words
A process as defined in claim 1 wherein said yarn filaments contact said nonmetallic pin at a speed of at least 900 yards per minute.
Claim 5
Dependent Claim 55 words
A process as defined in claim 3 wherein said filaments contact said nonmetallic pin for a distance of 1 to 10 millimeters, the filament tension just after the pin is between 1 and 4 grams per denier and this tension is 0.4 to 1.1 grams per denier greater than the tension just before the pin.
Claim 6
Dependent Claim 25 words
A process as defined in claim 1 wherein said yarn filaments contact said nonmetallic pin at a speed of 2,500 to 3,500 yards per minute.
Claim 7
Dependent Claim 27 words
A process as defined in claim 1 wherein the filaments are modified and fed to said jetted stream of heated compressible fluid in a continuous coupled process.
Claim 8
Dependent Claim 34 words
A process as defined in claim 1 wherein said compressible fluid has a pressure of 15 to 150 pounds per square inch gauge and a temperature of 150* to 500*C. when it is jetted.
Claim 9
Dependent Claim 21 words
A process as defined in claim 7 wherein the plasticized filaments are separated from said jetted stream on a moving screen.
Claim 10
Dependent Claim 19 words
A process as defined in claim 8 wherein said screen is moving at 2 to 300 yards per minute.
Claim 11
Dependent Claim 16 words
A process as defined in claim 1 wherein said polyester filaments consist essentially of poly(ethylene terephthalate).
Claim 12
Dependent Claim 165 words
A textured multifilament yarn of 1 to 6 denier filaments consisting essentially of a single poly(ethylene terephthalate) composition which are characterized by (a) a random three-dimensional, curvilinear crimp along the filament lengths with randomly varying crimp configuration along different filaments, (b) a frictionally modified minor portion of the filament cross-section extending along the filament lengths with a continuity such that less than 5 percent of the filament length is occupied by discontinuities longer than 2 millimeters, (c) the locations of said modified portions being marked on the filament surfaces by closely spaced parallel ripples that extend transversely to the filament length, and (d) an average crimp frequency of 30 to 70 crimps per extended filament inch after heating for 5 minutes in 120*C. air under 0.5 milligram per denier load; the multifilament yarn being characterized by a crimp development of 10 to 45 percent after heating for 5 minutes in 120*C. air under 0.5 milligram per denier load, and by being free from twist liveliness.
Claim 13
Dependent Claim 165 words
A textured multifilament yarn of 1 to 6 denier filaments consisting essentially of a single poly(ethylene terephthalate) composition which are characterized by (a) a random three-dimensional, curvilinear crimp along the filament lengths with randomly varying crimp configuration along different filaments, (b) a frictionally modified minor portion of the filament cross-section extending along the filament lengths with a continuity such that less than 5 percent of the filament length is occupied by discontinuities longer than 2 millimeters, (c) the locations of said modified portions being marked on the filament surfaces by closely spaced parallel ripples that extend transversely to the filament length, and (d) an average crimp frequency of 30 to 70 crimps per extended filament inch after heating for 5 minutes in 120*C. air under 0.5 milligram per denier load; the multifilament yarn being characterized by a crimp development of 10 to 45 percent after heating for 5 minutes in 120*C. air under 0.5 milligram per denier load, and by being free from twist liveliness.
Claim 14
Dependent Claim 19 words
A textured yarn as defined in claim 11 wherein said yarn has a total denier of 70 to 250.
Claim 15
Dependent Claim 30 words
A textured yarn as defined in claim 11 wheRein said minor modified portion occupies 3 to 20 percent of the filament cross-section and is 1 to 3 microns in thickness.
Claim 16
Dependent Claim 26 words
A textured yarn as defined in claim 11 wherein said modified portion is generally located on filament sides which are on the outside of crimp bends.

References Cited (Backward Citations)

US2974391A Cited
US3226792A Cited
US3186155A Cited
US3358345A Cited
US3115744A Cited
US3379809A Cited
US3251181A Cited
US3317978A Cited
US3262257A Cited
US3601872A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-20 1978-07-22 1979-01-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-20 1982-07-22 1983-01-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-20 1986-07-22 1987-01-21 $7700.00 Window Closed / Lapsed

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