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US3860442A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for bonding ethylene copolymers to fibers

Assignee: Montedison SpA
•
Filing: 1972-04-18
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Granted: 1975-01-14
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Expires: 1992-04-18
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Abstract

Abstract An improved process for bonding natural or synthetic fibers to elastomeric copolymers of ethylene and higher alpha-olefins or to terpolymers of ethylene, higher alpha-olefins and cyclic or acyclic dienes having non-conjugated double bonds is disclosed. The process comprises coating the fibers with an aqueous dispersion of phenol-aldehyde resin and a latex of an elastomeric ethylene copolymer or terpolymer as defined above which is grafted with an acid, water-soluble vinyl or vinylidene monomer, the aqueous dispersion having been allowed to mature for from 10 to 80 hours after preparation thereof. After the fibers are coated with the aqueous dispersion and dried, an elastomeric ethylene copolymer or terpolymer as defined above and containing a vulcanizing agent is contacted therewith and vulcanized thereon.

Inventors

  • 👤 Giulio Natta
  • 👤 Febo Severini
  • 👤 Augusto Portolani
  • 👤 Carlo Tavazzani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 09:38
CPC Classifications
D; D06; D06M; D06M15/00; D06M15/19; D06M15/37; D06M15/39; D06M15/41; D06M15/21; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/2938; Y10T428/2964; Y10T428/2967; Y10T428/2969; Y10T428/31504; Y10T428/31786; Y10T428/31797; Y10T428/31855; Y10T428/31909; Y10T428/31913; Y10T428/31917

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 236 words
IN A PROCESS FOR BONDING (1) A SATURATED COPOLYMER OF ETHYLENE WITH AN ALPHA-OLEFIN OR (2) A TERPOLYMER OF ETHYLENE WITH AN ALPHA-OLEFIN AND A CYCLIC OR ACYCLIC DIENE HAVING NONCONJUGATED DOUBLE BONDS, SAID TERPOLYMER HAVING A LOW DEGREE OF UNSATURATION, TO NATURAL OR SYNTHETIC FIBERS, SAID PROCESS COMPRISING IMPREGNATING SAID FIBERS WITH AN AQUEOUS DISPERSION OF PHENOL-FORMALDEHYDE RESIN AND AN AQUEOUS ELASTOMERIC LATEX CONTAINING ONE OR MORE SURFACE-ACTIVE AGENTS, THE PH OF SAID DISPERSION OF LATEX AND PHENOL-FORMALDEHYDE RESIN HAVING BEEN MATURED FOR A TIME OF FROM ABOUT 10 TO 80 HOURS, SO AS TO EFFECT A SOLIDS CONTENT IN THE TREATED FIBERS, ON A DRY BASIS, OF ABOUT 5% BY WEIGHT, DRYING THE THUS TREATED FIBERS, ASSEMBLING SAID FIBERS WITH AN ELASTOMERIC MIXTURE CONSISTING ESSENTIALLY OF THE ABOVE DEFINED COPOLYMER OR TERPOLYMER AND OF A VULCANIZING AGENT, AND VULCANIZING BY HEATING AT A TEMPERATURE OF FROM ABOUT 110* TO 220*C, THE IMPROVEMENT COMPRISING EMPLOYING AS THE ELASTOMERIC COMPONENT OF SAID LATEX A SATURATED ELASTOMERIC ETHYLENE-ALPHA-OLEFIN COPOLYMER OR A LOW-UNSATURATION ELASTOMERIC TERPOLYMER OF ETHYLENE/ALPHAOLEFIN-CYCLIC OR ACYCLIC DIENE HAVING NON-CUNJUGATED DOUBLE BONDS THAT IS GRAFTED WITH AN ACID WATER-SOLUBLE VINYL OR VINYLIDENE MONOMER SELECTED FROM THE GROUP CONSISING OF ACRYLIC ACID, METHACRYLIC ACID, MIXTURES THEREOF, MIXTURES OF ONE OF SAID ACIDS WITH A LOWER ALKYLESTER THEREOF, LOWER ALKYLESTERS OF ACRYLIC ACID, LOWER ALKYLESTERS OF METHACRYLIC ACID, SORBIC ACID, MUCONIC ACID, CROTONIC ACID AND LOWER ALKYLESTERS THEREOF.
Claim 2
Dependent Claim 236 words
IN A PROCESS FOR BONDING (1) A SATURATED COPOLYMER OF ETHYLENE WITH AN ALPHA-OLEFIN OR (2) A TERPOLYMER OF ETHYLENE WITH AN ALPHA-OLEFIN AND A CYCLIC OR ACYCLIC DIENE HAVING NONCONJUGATED DOUBLE BONDS, SAID TERPOLYMER HAVING A LOW DEGREE OF UNSATURATION, TO NATURAL OR SYNTHETIC FIBERS, SAID PROCESS COMPRISING IMPREGNATING SAID FIBERS WITH AN AQUEOUS DISPERSION OF PHENOL-FORMALDEHYDE RESIN AND AN AQUEOUS ELASTOMERIC LATEX CONTAINING ONE OR MORE SURFACE-ACTIVE AGENTS, THE PH OF SAID DISPERSION OF LATEX AND PHENOL-FORMALDEHYDE RESIN HAVING BEEN MATURED FOR A TIME OF FROM ABOUT 10 TO 80 HOURS, SO AS TO EFFECT A SOLIDS CONTENT IN THE TREATED FIBERS, ON A DRY BASIS, OF ABOUT 5% BY WEIGHT, DRYING THE THUS TREATED FIBERS, ASSEMBLING SAID FIBERS WITH AN ELASTOMERIC MIXTURE CONSISTING ESSENTIALLY OF THE ABOVE DEFINED COPOLYMER OR TERPOLYMER AND OF A VULCANIZING AGENT, AND VULCANIZING BY HEATING AT A TEMPERATURE OF FROM ABOUT 110* TO 220*C, THE IMPROVEMENT COMPRISING EMPLOYING AS THE ELASTOMERIC COMPONENT OF SAID LATEX A SATURATED ELASTOMERIC ETHYLENE-ALPHA-OLEFIN COPOLYMER OR A LOW-UNSATURATION ELASTOMERIC TERPOLYMER OF ETHYLENE/ALPHAOLEFIN-CYCLIC OR ACYCLIC DIENE HAVING NON-CUNJUGATED DOUBLE BONDS THAT IS GRAFTED WITH AN ACID WATER-SOLUBLE VINYL OR VINYLIDENE MONOMER SELECTED FROM THE GROUP CONSISING OF ACRYLIC ACID, METHACRYLIC ACID, MIXTURES THEREOF, MIXTURES OF ONE OF SAID ACIDS WITH A LOWER ALKYLESTER THEREOF, LOWER ALKYLESTERS OF ACRYLIC ACID, LOWER ALKYLESTERS OF METHACRYLIC ACID, SORBIC ACID, MUCONIC ACID, CROTONIC ACID AND LOWER ALKYLESTERS THEREOF.
Claim 3
Dependent Claim 39 words
The process of claim 1, wherein the grafted copolymer has a content of polymer chains of the acid vinyl or vinylidene monomer used in the range of from 0.1 to 40 parts by weight per 100 parts of polymer.
Claim 4
Dependent Claim 53 words
The process of claim 1, wherein the ethylene-alpha-olefin copolymer to be bonded to the fiber and the grafted copolymer used as the elastomeric component of the latex is an ethylene-propylene copolymer having a molecular weight in the range of from 50,000 to 500,000 and an ethylene content between 20 and 80% by mols.
Claim 5
Dependent Claim 53 words
The process of claim 1, wherein the ethylene-alpha-olefin copolymer to be bonded to the fiber and the grafted copolymer used as the elastomeric component of the latex is an ethylene-butene-1 copolymer having a molecular weight in the range of from 50,000 to 500,000 and an ethylene content between 20 and 80% by mols.
Claim 6
Dependent Claim 23 words
The process of claim 1, wherein the elastomeric polymer of ethylene used is an amorphous terpolymer of ethylene/alpha-olefin/cyclic diene having non-conjugated double bonds.
Claim 7
Dependent Claim 61 words
The process of claim 5, wherein the terpolymer to be bonded to the fiber and the grafted terpolymer used as the elastomeric component of the latex is an ethylene/propylene/cyclooctadiene-1, 5 terpolymer having a cyclooctadiene-1,5 content from 1 to 20% by mols, an ethylene content from 20 to 80% by mols, and a molecular weight in the range of 50,000 to 500,000.
Claim 8
Dependent Claim 60 words
The process of claim 5, wherein the terpolymer to be bonded to the fiber and the grafted terpolymer used as the elastomeric component of the latex is an ethylene/propylene/dicyclopentadiene terpolymer having a dicyclopentadiene content from 1 to 20% by mols, an ethylene content from 20 to 80% by mols, and a molecular weight in the range of 50,000 to 500,000.
Claim 9
Dependent Claim 60 words
The process of claim 5, wherein the terpolymer to be bonded to the fiber and the grafted terpolymer used as the elastomeric component of the latex is an ethylene/butene-1/cyclooctadiene-1,5 terpolymer having a cyclooctadiene-1,5 content from 1 to 20% by mols, an ethylene content from 20 to 80% by mols, and a molecular weight in the range of 50,000 to 500,000.
Claim 10
Dependent Claim 60 words
The process of claim 5, wherein the terpolymer to be bonded to the fiber and the grafted terpolymer used as the elastomeric component of the latex is an ethylene/butene-1/dicyclopentadiene terpolymer having a dicyclopentadiene content from 1 to 20% by mols, an ethylene content from 20 to 80% by mols, and a molecular weight in the range of 50,000 to 500,000.
Claim 11
Dependent Claim 23 words
The process of claim 1, wherein the elastomeric polymer of ethylene used is an amorphous terpolymer of ethylene/alpha-olefin/acyclic diene having non-conjugated double bonds.
Claim 12
Dependent Claim 16 words
The process of claim 1, wherein the vulcanizing agent cOnsist of an organic peroxide and sulfur.
Claim 13
Dependent Claim 17 words
The process of claim 1, wherein the vulcanizing agent for the terpolymer consist of sulfur and accelerators.
Claim 14
Dependent Claim 13 words
The process of claim 1, wherein the fiber is made up of rayon.
Claim 15
Dependent Claim 12 words
The process of claim 1, wherein the fiber is a polyamide fiber.
Claim 16
Dependent Claim 12 words
The process of claim 1, wherein the fiber is a cotton fiber.
Claim 17
Dependent Claim 12 words
The process of claim 1, wherein the fiber is a polyester fiber.
Claim 18
Dependent Claim 14 words
As an article of manufacture, vulcanized articles obtained by the process of claim 1.

References Cited (Backward Citations)

US3288739A Cited
US3262482A Cited
US3271477A Cited
US3513057A Cited
US3427183A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-13 1978-07-15 1979-01-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-13 1982-07-15 1983-01-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-13 1986-07-15 1987-01-14 $7700.00 Window Closed / Lapsed

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