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US3860367A Expired / Lapsed US ⏱️ 0.0 years remaining

Controlled porous coating for rotary engine side housing

Assignee: Ford Motor Co
•
Filing: 1973-08-24
•
Granted: 1975-01-14
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Expires: 1993-08-24
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Abstract

Abstract A side wall coating system is disclosed for use in a rotary internal combustion engine having a narrow chamber bounded by a pair of flat side walls and an epitrochoidally-shaped end wall joining the side walls. A rotor is mounted for planetary movement in the chamber and in close spacing with each of said side walls, the rotor carries annular seals sliding against said side walls to define a shifting oil chamber in the spacing between the rotor and each of said side walls. The coating system comprises a selffused particle coating across the entire area of each of said side walls and is comprised of an admixture of stainless steel and nickel-based alloy powders of generally equal hardness. A resin is impregnated in said coating effective to close the pores substantially below the surface of said coating but the pores adjacent the surface are devoid of such resin as a result of decomposition under engine operating conditions. The decomposition of the resin insures limited porosity for retention of a controlled amount of oil to facilitate an oil film between the scraping seals and the side housing wall and also assure a deposit of carbon acting as a dry lubricant to further facilitate the metallic contact therebetween.

Inventors

  • 👤 Yeshwant P Telang
  • 👤 James C Uy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 18:24
CPC Classifications
F; F02; F02B; F02B55/00; F02B55/08

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 198 words
IN A ROTARY INTERNAL COMBUSTION ENGINE HAVING A NARROW CHAMBER BOUNDED BY A PAIR OF FLAT SIDE WALLS AND AN END WALL JOINING SAID SIDE WALLS, A ROTOR MOUNTED FOR PLANETARY MOVEMENT IN SAID CHAMBER AND IN CLOSE SPACING WITH EACH OF SAID SIDE WALLS, SAID ROTOR CARRYING ANNULAR SEALS TO SLIDINGLY ENAGE SAID SIDE WALLS FOR DEFINING A SHIFTING OIL CHAMBER IN THE SPACING BETWEEN SAID ROTOR AND EACH OF SAID SIDE WALLS, THE COMBINATION COMPRISING: A. MEANS FOR SUPPLYING SAID OIL CHAMBERS WITH A CONTINUOUS FLOW OF OIL, B. A SELF-FUSED PARTICLE COATING ACROSS THE ENTIRE AREA OF EACH OF SAID FLAT SIDE WALLS, SAID COATING BEING COMPRISED OF AN ADMIXTURE OF STAINLESS STEEL AND NICKEL-BASED ALLOY POWDERS OF GENERALLY EQUAL HARDNESS, AND C. RESIN IN SAID COATING EFFECTIVE TO CLOSE THE PORES THEREIN BELOW THE SURFACE OF SAID COATING WITHOUT CLOSING THE PORES ADJACENT THE COATING SURFACE TO THEREBY PROVIDE A CONTROLLED POROSITY OF 2-3 PERCENT OF THE VOLUME OF SAID COATING, SAID RESING BEING SELECTED FROM THOSE MATERIALS WHICH DECOMPOSE AT THE ENGINE OPERATING TEMPERATURE, HAVE A STRONG ADHERENCY TO THE METALLIC SELF-FUSED PARTICLE COATING, AND HAVE A HIGH RESISTANCE TO DISOLVEMENT IN OIL.
Claim 2
Dependent Claim 198 words
IN A ROTARY INTERNAL COMBUSTION ENGINE HAVING A NARROW CHAMBER BOUNDED BY A PAIR OF FLAT SIDE WALLS AND AN END WALL JOINING SAID SIDE WALLS, A ROTOR MOUNTED FOR PLANETARY MOVEMENT IN SAID CHAMBER AND IN CLOSE SPACING WITH EACH OF SAID SIDE WALLS, SAID ROTOR CARRYING ANNULAR SEALS TO SLIDINGLY ENAGE SAID SIDE WALLS FOR DEFINING A SHIFTING OIL CHAMBER IN THE SPACING BETWEEN SAID ROTOR AND EACH OF SAID SIDE WALLS, THE COMBINATION COMPRISING: A. MEANS FOR SUPPLYING SAID OIL CHAMBERS WITH A CONTINUOUS FLOW OF OIL, B. A SELF-FUSED PARTICLE COATING ACROSS THE ENTIRE AREA OF EACH OF SAID FLAT SIDE WALLS, SAID COATING BEING COMPRISED OF AN ADMIXTURE OF STAINLESS STEEL AND NICKEL-BASED ALLOY POWDERS OF GENERALLY EQUAL HARDNESS, AND C. RESIN IN SAID COATING EFFECTIVE TO CLOSE THE PORES THEREIN BELOW THE SURFACE OF SAID COATING WITHOUT CLOSING THE PORES ADJACENT THE COATING SURFACE TO THEREBY PROVIDE A CONTROLLED POROSITY OF 2-3 PERCENT OF THE VOLUME OF SAID COATING, SAID RESING BEING SELECTED FROM THOSE MATERIALS WHICH DECOMPOSE AT THE ENGINE OPERATING TEMPERATURE, HAVE A STRONG ADHERENCY TO THE METALLIC SELF-FUSED PARTICLE COATING, AND HAVE A HIGH RESISTANCE TO DISOLVEMENT IN OIL.
Claim 3
Dependent Claim 23 words
The combination as in claim 1, in which said resin is a thermosetting epoxy phenolic which decomposes at a temperature of about 400*F.
Claim 4
Dependent Claim 35 words
The combination as in claim 1, in which a carbon deposit resides in the open pores adjacent the surface of said coating serving to additionally provide dry lubrication for the sliding seals against said coating.
Claim 5
Dependent Claim 47 words
The combination as in claim 1, in which a thermal gradient exists within the coating and side housing wall so that resin closing the pores adjacent said surface decomposes an under engine operation to liberate gases and leave a dry lubricant deposit in the form of carbon.
Claim 6
Dependent Claim 31 words
The combination as in claim 1, in which the coating has a thickness of 15-25 mils and the non-closed pores extend from said coating surface to an extent of 2-4 mils.
Claim 7
Dependent Claim 65 words
The combination as in claim 1, in which the seals are comprised of a metallic substrate coated with chromium, one edge of said chromium being in contact with said self-fused Particle coating on said housing to scrape thereacross during shifting of said oil chamber, said 2-3 percent porosity facilitating a supply of oil to maintain an oil film on said coating to lubricate said scraping.

References Cited (Backward Citations)

US2345975A Cited
US2905376A Cited
US3033180A Cited
US3289649A Cited
US3456624A Cited
US3460481A Cited
US3778201A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-13 1978-07-15 1979-01-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-13 1982-07-15 1983-01-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-13 1986-07-15 1987-01-14 $7700.00 Window Closed / Lapsed

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