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US3859402A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for making thin, microporous fluorocarbon polymer sheet material

Assignee: ESB Inc
•
Filing: 1973-11-19
•
Granted: 1975-01-07
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Expires: 1993-11-19
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Abstract

Abstract A process for making thin, microporous fluorcarbon polymer sheet material by mixing fluorocarbon polymer particles and metallic salt particles; forming the resultant mixture into a sheet material; and removing the metallic salt particles from the sheet material.

Inventors

  • 👤 Lee I Bintliff
  • 👤 Jack C Sklarchuk

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 11:46
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/26; C08J2327/00; C08J2327/02; C08J2327/12

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 58 words
A PROCESS FOR MAKING MICROPOROUS FLUOROCARBON POLYMER SHEET MATERIAL WHICH PROCESS COMPRISES MIXING FLUOROCARBON POLYMER PARTICLES WITH PARTICLES OF A METALIC SALT PORE-FORMER; FORMING THE RESULTANT MIXTURE INTO A SHEET MATERIAL; AND REMOVING SAID METALLIC SALT PORE FORMER, WHERIN THE FLUOROCARBON POLYMER PARTICLES ARE SELECTED FROM THE GROUP CONSISTING OF POLYTETRAFLUOROETHYLENE, POLYTRIFLUOROETHYLENE, POLYVINYLFLUORIDE, POLYVINYLIDENEFLUROIDE, POLYTRIFLUOROCHLOROETHYLENE AND COPOLYMERS THEREOF.
Claim 2
Dependent Claim 58 words
A PROCESS FOR MAKING MICROPOROUS FLUOROCARBON POLYMER SHEET MATERIAL WHICH PROCESS COMPRISES MIXING FLUOROCARBON POLYMER PARTICLES WITH PARTICLES OF A METALIC SALT PORE-FORMER; FORMING THE RESULTANT MIXTURE INTO A SHEET MATERIAL; AND REMOVING SAID METALLIC SALT PORE FORMER, WHERIN THE FLUOROCARBON POLYMER PARTICLES ARE SELECTED FROM THE GROUP CONSISTING OF POLYTETRAFLUOROETHYLENE, POLYTRIFLUOROETHYLENE, POLYVINYLFLUORIDE, POLYVINYLIDENEFLUROIDE, POLYTRIFLUOROCHLOROETHYLENE AND COPOLYMERS THEREOF.
Claim 3
Dependent Claim 29 words
A process according to claim 1 wherein the amount of pore-former present is from about 0.25 to about 5 parts by weight of pore-former per part of fluorocarbon polymer.
Claim 4
Dependent Claim 20 words
A process according to claim 1 wherein the sheet material has thickness of from about 1 to about 25 mils.
Claim 5
Dependent Claim 25 words
A process according to claim 1 wherein the metallic salt pore-former is selected from the group consisting of calcium formate, sodium chloride and sodium carbonate.
Claim 6
Dependent Claim 54 words
A process according to claim 1 comprising additionally the steps of cutting the sheet material into sections and stacking at least two such sections one upon another each of such sections being stacked at an angle approximately 90* to the preceding sheet in the stack, before the metallic salt pore former is removed therefrom.
Claim 7
Dependent Claim 29 words
A process according to claim 5 wherein the amount of pore-former present is from about 0.25 to about 5 parts by weight of pore-former per part of fluorocarbon polymer.
Claim 8
Dependent Claim 21 words
A process according to claim 5 wherein the sheet material has a thickness of from about 1 to about 25 mils.
Claim 9
Dependent Claim 25 words
A process according to claim 5 wherein the metallic salt pore-former is selected from the group consisting of calcium formate, sodium chloride and sodium carbonate.
Claim 10
Dependent Claim 33 words
A process according to claim 1 comprising additionally the step of heating the sheet material to a temperature sufficient to siter the fluorocarbon polymer particles, before the metallic salt pore-former is removed therefrom.
Claim 11
Dependent Claim 29 words
A process according to claim 9 wherein the amount of pore-former present is from about 0.25 to about 5 parts by weight of pore-former per part of fluorocarbon polymer.
Claim 12
Dependent Claim 21 words
A process according to claim 9 wherein the sheet material has a thickness of from about 1 to about 25 mils.
Claim 13
Dependent Claim 25 words
A process according to claim 9 wherein the metallic salt pore-former is selected from the group consisting of calcium formate, sodium chloride and sodium carbonate.

References Cited (Backward Citations)

US3281511A Cited
US3518332A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-06 1978-07-08 1979-01-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-06 1982-07-08 1983-01-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-06 1986-07-08 1987-01-07 $7700.00 Window Closed / Lapsed

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