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US3859176A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making thin film tungsten-thorium alloy

Assignee: International Business Machines Corp
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Filing: 1973-02-23
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Granted: 1975-01-07
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Expires: 1993-02-23
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Abstract

Abstract A thin film tungsten-thorium alloy is fabricated by a method utilizing an electroplating technique. In some applications, the W-Th alloy subsequently remains as a layer on the object on which it is deposited. In other applications, it is subsequently completely or partially removed from the object. Also, in applications where it is desired to have the W-Th alloy in a single crystal state, it is subsequently annealed.

Inventors

  • 👤 David C T Shang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 01:04
CPC Classifications
C; C25; C25D; C25D3/00; C25D3/02; C25D3/56

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 86 words
THE METHOD OF ELECTRODEPOSITING THIN FILM W-TH ALLOY ON A CONDUCTIVE SUBSTRATE, SAID METHOD COMPRISING THE STEPS OF: PASSING AN ELECTRIC CURRENT THROUGH A HEATED PLATING BATH CONTAINING THE SUBSTRATE, SAID SUBSTRATE FORMING THE CATHODE OF THE ELECTRICAL SYSTEM USED TO PASS SAID ELECTRICAL CURRENT, SAID BATH COMPRISING TWO AQUEOUS SOLUTIONS, THE FIRST SOLUTION CONSISTING OF WO3, NA3PO4 AND H2O,AND THE SECOND SOLUTION CONSISTING OF TH(SO4)2 AND H2O, AND ADDING CONCURRENTLY TO PASSING SAID CURRENT SAID SECOND SOLUTION TO SAID FIRST SOLUTION AT A PREDETERMINED RATE.
Claim 2
Independent Claim 86 words
THE METHOD OF ELECTRODEPOSITING THIN FILM W-TH ALLOY ON A CONDUCTIVE SUBSTRATE, SAID METHOD COMPRISING THE STEPS OF: PASSING AN ELECTRIC CURRENT THROUGH A HEATED PLATING BATH CONTAINING THE SUBSTRATE, SAID SUBSTRATE FORMING THE CATHODE OF THE ELECTRICAL SYSTEM USED TO PASS SAID ELECTRICAL CURRENT, SAID BATH COMPRISING TWO AQUEOUS SOLUTIONS, THE FIRST SOLUTION CONSISTING OF WO3, NA3PO4 AND H2O,AND THE SECOND SOLUTION CONSISTING OF TH(SO4)2 AND H2O, AND ADDING CONCURRENTLY TO PASSING SAID CURRENT SAID SECOND SOLUTION TO SAID FIRST SOLUTION AT A PREDETERMINED RATE.
Claim 3
Dependent Claim 40 words
The method of claim 1, wherein the WO3, Na3PO4 and H2O of said first solution are in the ratio of the order of about 35: 100:200, respectively, by weight, and said second solution has a 10 percent concentration of Th(SO4)2.
Claim 4
Dependent Claim 15 words
The method of claim 2, wherein said bath is at a temperature of about 80*C.
Claim 5
Dependent Claim 17 words
The method of claim 3, wherein said electric current has a current density of about 160 milliamperes.
Claim 6
Dependent Claim 26 words
The method of claim 1, further comprising the subsequent step of annealing said thin film W-Th alloy to place said alloy in a single crystal state.
Claim 7
Dependent Claim 16 words
The method according to claim 2, wherein said predetermined rate is about 20 drops per minute.
Claim 8
Dependent Claim 30 words
The method according to claim 1, wherein said current is passed through said bath for a predetermined time period of not more than 30 minutes or less than 15 minutes.
Claim 9
Dependent Claim 15 words
The method of claim 1, wherein said W-Th alloy is used as an incandescent filament.
Claim 10
Dependent Claim 21 words
The method according to claim 1, comprising in combination therewith the subsequent step of separating the W-Th film from said substrate.
Claim 11
Dependent Claim 23 words
The method according to claim 1, comprising in combination therewith the subsequent step of etching the substrate to separate the W-Th film therefrom.
Claim 12
Independent Claim 193 words
The method of making a single crystal thin film W-Th alloy, said method comprising the steps of: providing a first aqueous solution consisting of WO3, NA3PO4 and H2O in the ratio of the order of about 35:100:200, respectively, by weight, providing a second aqueous solution consisting of Th(SO4)2 and H2O, said second solution having a 10 percent concentration of Th(SO4)2, adding said second solution to said first solution at the rate of about 20 drops per minute to provide an electroplating bath, heating said bath to maintain it at a temperature of about 80*C., immersing predetermined anode and cathode electroplating means in said bath, said cathode electrode means comprising a substrate on which the W-Th film is to be formed, passing an electric current having a current density of about 160 milliamperes between the two said electrode means and through said bath to electrodeposit said thin film W-Th alloy on the substrate, said steps of passing and adding being performed concurrently, removing the substrate having thin film deposited therein, and subsequently annealing said thin film W-Th alloy at a temperature of about 1,800*C. to place said W-Th alloy in a single crystal state.
Claim 13
Independent Claim 193 words
The method of making a single crystal thin film W-Th alloy, said method comprising the steps of: providing a first aqueous solution consisting of WO3, NA3PO4 and H2O in the ratio of the order of about 35:100:200, respectively, by weight, providing a second aqueous solution consisting of Th(SO4)2 and H2O, said second solution having a 10 percent concentration of Th(SO4)2, adding said second solution to said first solution at the rate of about 20 drops per minute to provide an electroplating bath, heating said bath to maintain it at a temperature of about 80*C., immersing predetermined anode and cathode electroplating means in said bath, said cathode electrode means comprising a substrate on which the W-Th film is to be formed, passing an electric current having a current density of about 160 milliamperes between the two said electrode means and through said bath to electrodeposit said thin film W-Th alloy on the substrate, said steps of passing and adding being performed concurrently, removing the substrate having thin film deposited therein, and subsequently annealing said thin film W-Th alloy at a temperature of about 1,800*C. to place said W-Th alloy in a single crystal state.
Claim 14
Dependent Claim 24 words
The method according to claim 11, further comprising the step of: removing at least part of said substrate prior to the step of annealing.

References Cited (Backward Citations)

US2160322A Cited
US2160321A Cited
US3322653A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-01-06 1978-07-08 1979-01-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-01-06 1982-07-08 1983-01-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-01-06 1986-07-08 1987-01-07 $7700.00 Window Closed / Lapsed

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