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US3856882A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing 2,5-dimethyl 2,4-hexadiene

Assignee: Sumitomo Chemical Co Ltd
•
Filing: 1972-09-05
•
Granted: 1974-12-24
•
Expires: 1992-09-05
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Abstract

Abstract Process for producing 2,5-dimethyl-2,4-hexadiene by reacting isobutylene, tertiary butanol or a mixture thereof with isobutyl aldehyde in liquid phase under pressure at 110*-200*C in the presence of a catalyst, for example, a mineral acid.

Inventors

  • 👤 K Takagi
  • 👤 M Murakami
  • 👤 K Manabe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 16:04
CPC Classifications
C; C07; C07D; C07D309/00; C07D309/02; C07D309/08; C07D309/10; C07C; C07C1/00; C07C1/20; C07C1/207; C07C1/2072; C07C2/00; C07C2/86; C07C2/862; C07C2/867; C07D307/00; C07D307/02; C07D307/04; C07D307/06; C07C2527/00; C07C2527/02; C07C2527/053; C07C2527/054; C07C2527/06; C07C2527/08; C07C2527/10; C07C2527/11; C07C2527/125; C07C2527/126; C07C2527/128; C07C2527/132; C07C2527/14; C07C2527/16; C07C2527/167; C07C2531/00; C07C2531/02; C07C2531/025; Y; Y10; Y10S; Y10S585/00; Y10S585/929; Y10S585/93; Y10S585/934

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 139 words
A PROCESS FOR PRODUCING 2,5-DIMETHYL-2,4-HEXADIENE WHICH COMPRISES REACTING AT LEAST ONE MEMBER SELECTED FROM THE GROUP CONSISTING OF ISOBUTYLENE AND TERTIARY BUTANOL WITH ISOBUTYL ALDEHYDE UNDER PRESSURE IN A LIQUID PHASE AT A TEMPER ATURE OF 130-180*C IN THE PRESENCE OF AT LEAST ONE CATALYST SELECTED FROM THE GROUP CONSISTING OF MINERAL ACIDS, SULFINIC ACIDS, HETEROPOLY ACIDS AND CHLORIDES, SULFATES AND PHOSPHATES OF METALS AND AMMONIA, AT A MOLAR RATIO OF ISOBUTYLENE, TERTIARY BUTANOL OR MIXTURE THEREOF TO ISOBUTYL ALDEHYDE OF 1-10, COOLING THE REACTION PRODUCT, SEPARATING THE OIL LAYER WHICH HAS FORMED AND SUCCESSIVELY DISTILLING THE OIL LAYER TO OBTAIN 2,2,5,5-TETRAMETHYL TETRAHYDROFURAN AND 2,5-DIMETHYL-2,4HEXADIENE AS SEPARATE FRACTIONS OF THE DISTILLATION, AND INCORPORATING THE FRACTION OF 2,2,5,5-TETRAMETHYL TETRAHYDROFURAN INTO THE MIXTURE OF ISOBUTYL ALDEHYDE AND AT LEAST ONE MEMBER SELECTED FROM THE GROUP CONSISTING OF ISOBUTYLENE AND TERTIARY BUTANOL.
Claim 2
Dependent Claim 139 words
A PROCESS FOR PRODUCING 2,5-DIMETHYL-2,4-HEXADIENE WHICH COMPRISES REACTING AT LEAST ONE MEMBER SELECTED FROM THE GROUP CONSISTING OF ISOBUTYLENE AND TERTIARY BUTANOL WITH ISOBUTYL ALDEHYDE UNDER PRESSURE IN A LIQUID PHASE AT A TEMPER ATURE OF 130-180*C IN THE PRESENCE OF AT LEAST ONE CATALYST SELECTED FROM THE GROUP CONSISTING OF MINERAL ACIDS, SULFINIC ACIDS, HETEROPOLY ACIDS AND CHLORIDES, SULFATES AND PHOSPHATES OF METALS AND AMMONIA, AT A MOLAR RATIO OF ISOBUTYLENE, TERTIARY BUTANOL OR MIXTURE THEREOF TO ISOBUTYL ALDEHYDE OF 1-10, COOLING THE REACTION PRODUCT, SEPARATING THE OIL LAYER WHICH HAS FORMED AND SUCCESSIVELY DISTILLING THE OIL LAYER TO OBTAIN 2,2,5,5-TETRAMETHYL TETRAHYDROFURAN AND 2,5-DIMETHYL-2,4HEXADIENE AS SEPARATE FRACTIONS OF THE DISTILLATION, AND INCORPORATING THE FRACTION OF 2,2,5,5-TETRAMETHYL TETRAHYDROFURAN INTO THE MIXTURE OF ISOBUTYL ALDEHYDE AND AT LEAST ONE MEMBER SELECTED FROM THE GROUP CONSISTING OF ISOBUTYLENE AND TERTIARY BUTANOL.
Claim 3
Dependent Claim 34 words
A process for producing 2,5-dimethyl-2,4-hexadiene according to claim 1, wherein said catalyst is sulfuric acid, hydrochloric acid, toluenesulfonic acid, or a chloride or a sulfate or aluminum, iron, chromium, tin, antimony, bismuth or cerium.
Claim 4
Dependent Claim 52 words
A process for producing 2,5-dimethyl-2,4-hexadiene according to claim 1, wherein the heavy bottom residue remaining as a component of a boiling point higher than of 2,5-dimethyl-2,4-hexadiene after the distillation of the oil layer is decomposed in a gaseous phase at a temperature of 250* to 500*C. in the presence of dehydrating catalyst.
Claim 5
Dependent Claim 38 words
A process according to claim 1, wherein the said dehydrating catalyst is silica gel, active alumina, titanium oxide, silica alumina, synthetic zeolite, silica magnesia, silicate zirconia, titanium phosphate, zirconia phosphate, cerium phosphate or a phosphate on a carrier.
Claim 6
Dependent Claim 74 words
A process for producing 2,5-dimethyl-2,4-hexadiene according to claim 1, wherein the heavy residue obtained as a component of a boiling point higher than of 2,5-dimethyl-2,4-hexadiene after the distillation of the oil layer is decomposed in a gaseous phase at 250* to 500*C. as such or in the presence of a small amount of at least one catalyst selected from organic sulfonic acids, chlorosulfonic acid, thionyl chloride, sulfur dioxide, sulfur trioxide and boron trifluoride complexes.
Claim 7
Dependent Claim 22 words
A process according to claim 5, wherein the said catalyst is employed in an amount of from 0.01 to 5.0% by weight.
Claim 8
Dependent Claim 67 words
A process for producing 2,5-dimethyl-2,4-hexadiene according to claim 1, wherein the heavy residue obtained as a component of a boiling point higher than of 2,5-dimethyl-2,4-hexadiene after the distillation of the oil layer is decomposed in a liquid phase at 150* to 250*C. in the presence of at least one catalyst selected from mineral acids, organic sulfonic acids, boron trifluoride complexes, metallic sulfates, metallic chlorides and heteropoly acids.
Claim 9
Dependent Claim 19 words
A process according to claim 7, wherein the concentration of the said catalyst is 0.05 to 5.0% by weight.
Claim 10
Dependent Claim 16 words
A process according to claim 7, wherein an inert gas is blown into the reaction medium.
Claim 11
Dependent Claim 21 words
A process according to claim 1, wherein the reaction is carried out in a reactor made of lead or its alloy.

References Cited (Backward Citations)

US2297424A Cited
US2350485A Cited
US2853535A Cited
US3692743A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-23 1978-06-24 1978-12-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-23 1982-06-24 1982-12-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-23 1986-06-24 1986-12-24 $7700.00 Window Closed / Lapsed

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