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US3856474A Expired / Lapsed US ⏱️ 0.0 years remaining

Bitumen extraction apparatus including endless perforate conveyor and plural solvent-spray means

Assignee: Individual
•
Filing: 1974-02-04
•
Granted: 1974-12-24
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Expires: 1994-02-04
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Abstract

Abstract Apparatus for recovering bitumen from crushed rock containing the same, such apparatus including an endless conveyor which passes through a series of spray stages. Solvent sprayed into and through the crushed ore carries oil or bitumen therewith through a series of pools. These pools are defined by weir structures such that the overflow of the last pool flows into the next preceding pool, and so forth. In this way, only clean solvent is needed solely for the last stage, whereas pumped solutions of the preceding stages are used for re-spray at the respective stages. The oil and solvent solution is passed into a collection chamber wherein the solvent is vaporized, condensed, and collected for re-use in the system. The materials remaining will comprise the ore or bitumen which may be routed to a refinery, fractionation, or distillation column. Means may be provided for condensing solvent vapors and also for vaporizing the same prior to such condensation. Where a distillation column, fractionating column, or refinery is inherent in the system, then a selected fraction may be used as a source of heat to operate necessary heat and/or electrical generating means for powering the system.

Inventors

  • 👤 T Pittman
  • 👤 J Woods

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 19:27
CPC Classifications
B; B01; B01D; B01D11/00; B01D11/02; B01D11/0207; B01D11/0215; B01D11/0223; B01D11/023; B01D11/028

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 323 words
APPARATUS TO EFFECT THE EXTRACTION OF BITUMEN FROM BITUMEN-CONTAINING CRUSHED ORE, INCLUDING, IN COMBINATION: A SERIES OF FIXED, MUTUALLY HORIZONTALLY SPACED, SOLVENT SPRAY MEANS FOR SPRAYING CRUSHED ORE WITH BITUMEN SOLVENT; MOVABLY REVOLVABLE ENDLESS CONVEYOR MEANS APPROXIMATELY DISPOSED UNDERNEATH SAID SOLVENT-SPRAY MEANS, HAVING A FEED END AND A DISCHARRGE END, AND INCLUDING AN ENDLESS PERFORATE CONVEYOR BELT FOR TRANSPORTING A LAYER OF CRUSHED ORE OPERATIVELY PAST SAID SOLVENT-SPRAY MEANS, FOR PRODUCING, AS A DOWNFALL THEREFROM, A BITUMEN-SOLVENT SOLUTION; A SERIES OF FIXED, MUTUALLY HORIZONTALLY SPACED, DEPENDING WALLS FORMING RESPECTIVE ZONES INCLUDING SAID SPRAY MEANS, RESPECTIVELY, SAID WALLS DEPENDING TOWARD BUT BEING PROXIMATELY SPACED WITH RESPECT TO SAID ENDLESS CONVEYOR BELT, WHEREBY TO PERMIT A LAYER OF ORE, CARRIED BY SAID ENDLESS CONVEYOR BELT, TO PASS IN PROXIMATELY UNDERNEATH SAID WALLS; MEANS FOR CONTAINING SAID SOLUTION DISPOSED UNDERNEATH SAID CONVEYOR BELT; SAID ENDLESS CONVEYOR BELT INCLUDING UPPER AND LOWER, OPPOSITELY TRAVELING COURSES, SAID CONTAINING MEANS BEING DISPOSED BENEATH BOTH COURSES AND INCLUDING TRANSVERSE MEANS DEFINING CONTIGUOUS, SOLUTIONCOLLECTION CHAMBERS CONSTRUCTED FOR A MAXIMUM FLUID LEVEL WHICH IS PROGRESSIVELY LOWER AS ONE PREGRESSES FROM SAID DISCHARGE END OF SAID ENDLESS CONVEYOR MEANS TO SAID FEED END THEREOF; MEANS DISPOSED ESSENTIALLY ABOVE SAID CONTAINING MEANS FOR RECEIVING AND CONDENSING SOLVENT VAPORS FROM SAID SOLUTION, TO FORM A CONDENSATE; MEANS COUPLED TO SAID RECEIVING MEANS FOR ROUTING SUCH CONDENSED SOLVENT BACK TO AT LEAST ONE OF SAID SOLVENT-SPRAY MEANS; ENCLOSURE MEANS SURROUNDING SAID SPRAYING MEAND AND SAID ENDLESS CONVEYOR MEANS FOR PREVENTING ESCAPE OF SOLVENT VAPORS, BENEATH SAID ENCLOSURE MEANS INCLUDING A SPENT-ORE EXIT OPENING DISPOSED BENEATH SAID DISCHARGE END OF SAID ENDLESS CONVEYOR BELT, BLOWER MEANS CONSTRUCTED AND POSITIONED PROXIMATE SAID OPENING TO FORCE SOLVENT VAPORS AWAY FROM SAID OPENING AND WITHIN SAID ENCLOSURE MEANS; AND SAID ENCLOSURE MEANS INCLUDING A BLOWER PROVIDED EXHAUST VENT MEANS DISPOSED ABOVE SAID DISCHARGE END OF SAID ENDLESS CONVEYOR BELT FOR EXHAUSTING SOLVENT FUMES BACK TO SAID RECEIVING AND CONDENSING MEANS.
Claim 2
Dependent Claim 323 words
APPARATUS TO EFFECT THE EXTRACTION OF BITUMEN FROM BITUMEN-CONTAINING CRUSHED ORE, INCLUDING, IN COMBINATION: A SERIES OF FIXED, MUTUALLY HORIZONTALLY SPACED, SOLVENT SPRAY MEANS FOR SPRAYING CRUSHED ORE WITH BITUMEN SOLVENT; MOVABLY REVOLVABLE ENDLESS CONVEYOR MEANS APPROXIMATELY DISPOSED UNDERNEATH SAID SOLVENT-SPRAY MEANS, HAVING A FEED END AND A DISCHARRGE END, AND INCLUDING AN ENDLESS PERFORATE CONVEYOR BELT FOR TRANSPORTING A LAYER OF CRUSHED ORE OPERATIVELY PAST SAID SOLVENT-SPRAY MEANS, FOR PRODUCING, AS A DOWNFALL THEREFROM, A BITUMEN-SOLVENT SOLUTION; A SERIES OF FIXED, MUTUALLY HORIZONTALLY SPACED, DEPENDING WALLS FORMING RESPECTIVE ZONES INCLUDING SAID SPRAY MEANS, RESPECTIVELY, SAID WALLS DEPENDING TOWARD BUT BEING PROXIMATELY SPACED WITH RESPECT TO SAID ENDLESS CONVEYOR BELT, WHEREBY TO PERMIT A LAYER OF ORE, CARRIED BY SAID ENDLESS CONVEYOR BELT, TO PASS IN PROXIMATELY UNDERNEATH SAID WALLS; MEANS FOR CONTAINING SAID SOLUTION DISPOSED UNDERNEATH SAID CONVEYOR BELT; SAID ENDLESS CONVEYOR BELT INCLUDING UPPER AND LOWER, OPPOSITELY TRAVELING COURSES, SAID CONTAINING MEANS BEING DISPOSED BENEATH BOTH COURSES AND INCLUDING TRANSVERSE MEANS DEFINING CONTIGUOUS, SOLUTIONCOLLECTION CHAMBERS CONSTRUCTED FOR A MAXIMUM FLUID LEVEL WHICH IS PROGRESSIVELY LOWER AS ONE PREGRESSES FROM SAID DISCHARGE END OF SAID ENDLESS CONVEYOR MEANS TO SAID FEED END THEREOF; MEANS DISPOSED ESSENTIALLY ABOVE SAID CONTAINING MEANS FOR RECEIVING AND CONDENSING SOLVENT VAPORS FROM SAID SOLUTION, TO FORM A CONDENSATE; MEANS COUPLED TO SAID RECEIVING MEANS FOR ROUTING SUCH CONDENSED SOLVENT BACK TO AT LEAST ONE OF SAID SOLVENT-SPRAY MEANS; ENCLOSURE MEANS SURROUNDING SAID SPRAYING MEAND AND SAID ENDLESS CONVEYOR MEANS FOR PREVENTING ESCAPE OF SOLVENT VAPORS, BENEATH SAID ENCLOSURE MEANS INCLUDING A SPENT-ORE EXIT OPENING DISPOSED BENEATH SAID DISCHARGE END OF SAID ENDLESS CONVEYOR BELT, BLOWER MEANS CONSTRUCTED AND POSITIONED PROXIMATE SAID OPENING TO FORCE SOLVENT VAPORS AWAY FROM SAID OPENING AND WITHIN SAID ENCLOSURE MEANS; AND SAID ENCLOSURE MEANS INCLUDING A BLOWER PROVIDED EXHAUST VENT MEANS DISPOSED ABOVE SAID DISCHARGE END OF SAID ENDLESS CONVEYOR BELT FOR EXHAUSTING SOLVENT FUMES BACK TO SAID RECEIVING AND CONDENSING MEANS.
Claim 3
Dependent Claim 30 words
The apparatus of claim 1 wherein said walls include fixed structure forming compartment enclosures having open bottoms proximate to, yet allowing for an ore-travel-path spaced above said endless conveyor belt.
Claim 4
Dependent Claim 30 words
Structure according to claim 1 wherein said transverse means are weirs respectively including plural, essentially vertically aligned and stacked weir members, and means for retaining said weir members in position.

References Cited (Backward Citations)

US996081A Cited
US1060010A Cited
US2273557A Cited
US2451081A Cited
US2684288A Cited
US2453633A Cited
US2686192A Cited
US2907640A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-23 1978-06-24 1978-12-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-23 1982-06-24 1982-12-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-23 1986-06-24 1986-12-24 $7700.00 Window Closed / Lapsed

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