US3855188A
Expired / Lapsed
US
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Emulsion polymerization process utilizing organosulfur molecular weight modifier premixed with emulsifier and reducing agent
Assignee: Phillips Petroleum Co
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Filing: 1973-05-16
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Granted: 1974-12-17
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Expires: 1993-05-16
Abstract
Abstract Treating aqueous emulsifiers with a reducing agent prior to coagitation of the aqueous emulsifier with an organosulfur molecular weight regulator improves effectiveness and reduces loss of the organosulfur molecular weight modifier during coagitation.
Inventors
- 👤 C Uraneck
- 👤 J Burleigh
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 06:07
CPC Classifications
C; C08; C08F; C08F291/00; C08F291/02; C08F12/00; C08F12/02; C08F36/00; C08F36/02; C08F36/04
Claims Analysis
Total Claims: 21
Claim 1
Independent Claim
252 words
IN A PROCESS OF AQUEOUS EMULSION POLYMERIZATION WHEREIN AT LEAST ONE POLYMERIZABLE MONOMER POLYMERIZED WITH A REDOX OR FREE RADICAL INITIATOR IS POLYMERIZED UNDER AQUEOUS EMULSION POLYMERIZATION CONDITIONS IN THE PRESENCE OF A REDOX OR FREE RADICAL INITIATOR, AQUEOUS EMULSIFIER SOLUTTION, ORGANOSULFUR COMPOUND AS MOLECULAR WEIGHT ;MODIFIER, AND AQUEOUS MEDIUM, THE STEPS COMPRISING: TREATING SAID AQUEOUS EMULSIFFIER SLOUTION BY ADMIXING THEREWITH AT LEAST ONE REDUCING AGENT, ADMIXING SAID COAGITATED ADMIXTURE OF TREATED AQUEOUS EMULSIFIE WITH SAID ORGANSOSULFUR MOLECULAR WEIGHT COMPOUND MODIFIERM COAGITATING THE RESULTING ADMIXTURE SUFFICIENTLY TO INCREASE THE REACTIVITY OF SAID ORGANOSULFURR COMPOUND AS SAID MODIFIER, ADMIXING SAID COAGITATED ADMIXTURE OF TREATED AQUEOUS EMUSLIFIER AND ORGANOSULFUR MOLECULAR WEIGHT MODIFIER WITH SAID POLYMERIZABLE MONOMERR AND INITATOR AND POLYMERIZING THE RESULT POLYMERIZATION ADMIXTURE NDEAQUEOUS EMULSION POLYMERIZATION CONDITIONS, UNDER WHEREIN SAID POLYMERIZABLE MONOMER IS A POLYMERIZABLE CONJUGATED DIENE, POLYMERIZABLE MONOVINYL-SUBSTITUTED AROMATIC COMPOUND OR BOTH , AND CAN FURTHER INCLUDE COPOLYMERIZABLE MONOETHYLENICALLY UNSATURATED MATERIALS AND SAID POLYMERIZATION CAN INCLUDE THE PRESENCENOF AN UNSATURATED ELASTOMER, WHEREIN SAID REDUCILNG AGENT IS HYDROXYLAMINE, HYDRAZINE, A SUBSTITUTED HYDRAZINE, HYDROQUINE, ALDEHYDE, PARALDEHYDE, ALKYL NITRILE , OR A GROUP 1A ALKALI METAL OR AMMONIUM SULFIDE, SULFITE, DITHIONITE, NITRITE, ORTHOSPHOSPHITE, OR A MIXTURE AND WHEREIN SAID REDICING AGENT IS EMP;OYED IN A MINOR AMOUNT EFFECTIVE TO SUBSTANTIALLY PRECENT LOSS OF SAID ORGANOSULFUR COMPOUND MOLECULAR WEIGHTT MODIFIER DURING SAID COAGITATION WHEREIN SAID EMULDIFIER IN SAID AQUEOUS EMULSIFIER SOLUTION IS A NONIONIC OR ANIONIC EMSULSIFIER; AND WHEREIN SAID ORGANOSULFUR COMPOUND MOLECULAR WEIGHT MODIFIER IS A MERCAPTAN, DIALKYLDIXATHOGEN, DIARYLDISULFIDE, TETAALKYLTHIURAM MONOSULFIDE, TETAALKYLTHIURAM DISULFIDE, OR MERCAPTOTHIAZOL.
Claim 2
Dependent Claim
252 words
IN A PROCESS OF AQUEOUS EMULSION POLYMERIZATION WHEREIN AT LEAST ONE POLYMERIZABLE MONOMER POLYMERIZED WITH A REDOX OR FREE RADICAL INITIATOR IS POLYMERIZED UNDER AQUEOUS EMULSION POLYMERIZATION CONDITIONS IN THE PRESENCE OF A REDOX OR FREE RADICAL INITIATOR, AQUEOUS EMULSIFIER SOLUTTION, ORGANOSULFUR COMPOUND AS MOLECULAR WEIGHT ;MODIFIER, AND AQUEOUS MEDIUM, THE STEPS COMPRISING: TREATING SAID AQUEOUS EMULSIFFIER SLOUTION BY ADMIXING THEREWITH AT LEAST ONE REDUCING AGENT, ADMIXING SAID COAGITATED ADMIXTURE OF TREATED AQUEOUS EMULSIFIE WITH SAID ORGANSOSULFUR MOLECULAR WEIGHT COMPOUND MODIFIERM COAGITATING THE RESULTING ADMIXTURE SUFFICIENTLY TO INCREASE THE REACTIVITY OF SAID ORGANOSULFURR COMPOUND AS SAID MODIFIER, ADMIXING SAID COAGITATED ADMIXTURE OF TREATED AQUEOUS EMUSLIFIER AND ORGANOSULFUR MOLECULAR WEIGHT MODIFIER WITH SAID POLYMERIZABLE MONOMERR AND INITATOR AND POLYMERIZING THE RESULT POLYMERIZATION ADMIXTURE NDEAQUEOUS EMULSION POLYMERIZATION CONDITIONS, UNDER WHEREIN SAID POLYMERIZABLE MONOMER IS A POLYMERIZABLE CONJUGATED DIENE, POLYMERIZABLE MONOVINYL-SUBSTITUTED AROMATIC COMPOUND OR BOTH , AND CAN FURTHER INCLUDE COPOLYMERIZABLE MONOETHYLENICALLY UNSATURATED MATERIALS AND SAID POLYMERIZATION CAN INCLUDE THE PRESENCENOF AN UNSATURATED ELASTOMER, WHEREIN SAID REDUCILNG AGENT IS HYDROXYLAMINE, HYDRAZINE, A SUBSTITUTED HYDRAZINE, HYDROQUINE, ALDEHYDE, PARALDEHYDE, ALKYL NITRILE , OR A GROUP 1A ALKALI METAL OR AMMONIUM SULFIDE, SULFITE, DITHIONITE, NITRITE, ORTHOSPHOSPHITE, OR A MIXTURE AND WHEREIN SAID REDICING AGENT IS EMP;OYED IN A MINOR AMOUNT EFFECTIVE TO SUBSTANTIALLY PRECENT LOSS OF SAID ORGANOSULFUR COMPOUND MOLECULAR WEIGHTT MODIFIER DURING SAID COAGITATION WHEREIN SAID EMULDIFIER IN SAID AQUEOUS EMULSIFIER SOLUTION IS A NONIONIC OR ANIONIC EMSULSIFIER; AND WHEREIN SAID ORGANOSULFUR COMPOUND MOLECULAR WEIGHT MODIFIER IS A MERCAPTAN, DIALKYLDIXATHOGEN, DIARYLDISULFIDE, TETAALKYLTHIURAM MONOSULFIDE, TETAALKYLTHIURAM DISULFIDE, OR MERCAPTOTHIAZOL.
Claim 3
Dependent Claim
39 words
The process according to claim 1 wherein said reducing agent is said Group IA alkali metal or ammonium sulfite, sulfide, dithionite, nitrite, hypophosphite, orthophosphite, or admixture, and wherein said Group IA metal is lithium, sodium, potassium, rubidium, or cesium.
Claim 4
Dependent Claim
19 words
The process according to claim 1 wherein is employed from about 0.01 to 1 phm of said reducing agent.
Claim 5
Dependent Claim
31 words
The process according to claim 3 wherein said copolymerizable monoethylenically unsaturated monomer is propenyl-substituted aromatic compound, ethylenically unsaturated nitrile, ester of acrylic acid, ester of methacrylic acid, vinyl ester, vinyl halide.
Claim 6
Dependent Claim
24 words
The process according to claim 3 wherein said initiator is a free radical initiator and is a redox couple peroxide, hydroperoxide, or azo compound.
Claim 7
Dependent Claim
34 words
The process according to claim 5 wherein the emulsifier in said aqueous emulsifier solution is at least one of a rosin acid soap, disproportionated rosin soap, fatty acid soap, alkarylsulfonate, nonionic emulsifier, or mixture.
Claim 8
Dependent Claim
52 words
The process according to claim 6 wherein said aqueous emulsion polymerization process employs 0.01 to 5 parts of said organosulfur compound as said molecular weight modifier per 100 parts monomer by weight, about 0.01 to 5 phm of said free radical initiator, and sufficient emulsifier to provide about 0.5 to 10 phm.
Claim 9
Dependent Claim
25 words
The process according to claim 6 wherein said organosulfUr molecular weight modifier is a tertiary alkyl mercaptan of 8 to 20 carbon atoms per molecule.
Claim 10
Dependent Claim
34 words
The process according to claim 7 wherein said aqueous emulsion polymerization conditions include a polymerization temperature of about -40* C. to +100* C., at a pH in the range of about 1 to 12.
Claim 11
Dependent Claim
15 words
The process according to claim 9 wherein said polymerizable monomer is butadiene, styrene, or both.
Claim 12
Dependent Claim
27 words
The process according to claim 10 wherein said reducing agent is an inorganic reducing sulfur compound and is said Group IA or ammonium sulfite, sulfide, or dithionite.
Claim 13
Dependent Claim
15 words
The process according to claim 11 wherein said organosulfur molecular weight modifier is t-hexadecyl mercaptan.
Claim 14
Dependent Claim
15 words
The process according to claim 11 wherein is employed a butadiene/styrene ratio of about 70/30.
Claim 15
Dependent Claim
13 words
The process according to claim 11 wherein said reducing agent is sodium dithionite.
Claim 16
Dependent Claim
50 words
The process according to claim 3 wherein said organosulfur molecular weight compound modifier is n-octyl mercaptan, n-dodecyl mercaptan, t-nonyl mercaptan, t-dodecyl mercaptan, t-hexadecyl mercaptan, t-octadecyl mercaptan, t-eicosyl mercaptan, sec-octyl mercaptan, sec-tridecyl mercaptan, cyclododecyl mercaptan, cyclododecadienyl mercaptan; aryl mercaptans such as 1-naphthalenethiol; bis(tetrahydrofurfural xanthogen), diphenyl disulfide, tetramethyl thiuram disulfide, or 2-mercaptobenzothiazole.
Claim 17
Dependent Claim
24 words
The process according to claim 6 wherein said emulsifier in said aqueous emulsifier solution is a nonionic emulsifier and is a polyether or polyol.
Claim 18
Dependent Claim
49 words
The process according to claim 3 wherein said organosulfur molecular weight compound modifier is a mercaptan, and is a hydrocarbyl mercaptan containing 8 to 20 carbon atoms per molecule wherein the hydrocarbyl proportion thereof is a straight or branched chain alkyl, alkenyl, alkadienyl, cycloalkyl, cycloalkenyl, cycloalkadienyl, aryl, or combination.
Claim 19
Dependent Claim
24 words
The process according to claim 5 wherein said initiator system is selected from the group consisting of ferrous sulfate/hydrogen peroxide and potassium persulfate/sodium bisulfite.
Claim 20
Dependent Claim
45 words
The process according to claim 1 wherein said initiator system is selected from the group consisting of di-t-butylperoxide, benzoyl peroxide, lauroyl peroxide, t-butyl peracetate, t-butyl perbenzoate, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, t-butyl hydroperoxide, cumene hydroperoxide, p-menthane hydroperoxide, cyclopentane hydroperoxide, diisopropylbenzene hydroperoxide, p-t-butylcumene hydroperoxide, pinene hydroperoxide, and 2,2''-azobis(2-methylpropionitrile).
Claim 21
Dependent Claim
49 words
The process according to claim 3 wherein said polymerizable monomer is a polymerizable conjugated diene of 4 to 12 carbon atoms per molecule, a polymerizable monovinyl-substituted aromatic compound of 8 to 20 carbon atoms per molecule, or polymerizable propenyl-substituted aromatic compound of 8 to 20 carbon atoms per molecule.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1977-12-16 | 1978-06-17 | 1978-12-17 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1981-12-16 | 1982-06-17 | 1982-12-17 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1985-12-16 | 1986-06-17 | 1986-12-17 | $7700.00 | Window Closed / Lapsed |