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US3854876A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for monitoring and controlling the efficiency of a chemical process

Assignee: Western Res & Dev Ltd
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Filing: 1972-08-07
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Granted: 1974-12-17
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Expires: 1992-08-07
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Abstract

Abstract A sample of the tail gas from a Claus plant is continuously taken, oxidized to convert all C and S atoms to CO2 and SO2 respectively, analyzed for these compounds, and the ratio of CO2/SO2 (which is numerically equal to the C/S ratio) is determined. The C/S ratio is a measure of the relative flow rates in the tail gas of these two atomic species. Any controllable variable in the plant process can then be optimized by altering it to maximize this ratio.

Inventors

  • 👤 R Rankine
  • 👤 D Earl
  • 👤 R Mellor

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 12:19
CPC Classifications
C; C01; C01B; C01B17/00; C01B17/02; C01B17/04; C01B17/0404; C01B17/0452; B; B01; B01J; B01J19/00; B01J19/0006; G; G05; G05D; G05D21/00; G05D21/02; Y; Y02; Y02P; Y02P20/00; Y02P20/10; Y02P20/129; Y10; Y10T; Y10T436/00; Y10T436/18; Y10T436/186; Y10T436/20; Y10T436/204998

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 147 words
A METHOD FOR MONITORING AND CONTROLLING THE PRODUCTION OF A CHEMICAL SUBSTANCE BY A CHEMICAL PROCESS, WHICH METHOD COMPRISES: OBTAINING A SAMPLE FROM AN OUTLET OF THE CHEMICAL PROCESS; CHEMICALLY TREATING THE SAMPLE TO CONVERT ALL THE SAMPLE COMPONENTS, CONTAINING A FIRST CHEMICAL ELEMENT WHICH IS ALSO A CONSTITUENT OF THE CHEMICAL SUBSTANCE, INTO ONE CHEMICAL COMPOUND, WITHOUT THE ADDITION TO THE SAMPLE OF SAID ELEMENT, AND TO CONVERT ALL THE SAMPLE COMPONENTS CONTAINING A SECOND CHEMICAL ELEMENT, WHICH IS NOT A CONSTITUENT OF THE CHEMICAL SUBSTANCE AND THE FLOW RATE OF WHICH IS SUBSTANTIALLY THE SAME AT THE OUTLET OF THE CHEMICAL PROCESS AS IT IS AT THE INLET OF THE CHEMICAL PROCESS, INTO ONE CHEMICAL COMPOUND, WITHOUT THE ADDITION TO THE SAMPLE OF SAID SECOND CHEMICAL ELEMENT; MEASURING THE RATIO OF THE CONCENTRATIONS OF THE TWO CHEMICAL COMPOUNDS AND DETERMINING THEREFROM A RATIO OF THE
Claim 2
Independent Claim 147 words
A METHOD FOR MONITORING AND CONTROLLING THE PRODUCTION OF A CHEMICAL SUBSTANCE BY A CHEMICAL PROCESS, WHICH METHOD COMPRISES: OBTAINING A SAMPLE FROM AN OUTLET OF THE CHEMICAL PROCESS; CHEMICALLY TREATING THE SAMPLE TO CONVERT ALL THE SAMPLE COMPONENTS, CONTAINING A FIRST CHEMICAL ELEMENT WHICH IS ALSO A CONSTITUENT OF THE CHEMICAL SUBSTANCE, INTO ONE CHEMICAL COMPOUND, WITHOUT THE ADDITION TO THE SAMPLE OF SAID ELEMENT, AND TO CONVERT ALL THE SAMPLE COMPONENTS CONTAINING A SECOND CHEMICAL ELEMENT, WHICH IS NOT A CONSTITUENT OF THE CHEMICAL SUBSTANCE AND THE FLOW RATE OF WHICH IS SUBSTANTIALLY THE SAME AT THE OUTLET OF THE CHEMICAL PROCESS AS IT IS AT THE INLET OF THE CHEMICAL PROCESS, INTO ONE CHEMICAL COMPOUND, WITHOUT THE ADDITION TO THE SAMPLE OF SAID SECOND CHEMICAL ELEMENT; MEASURING THE RATIO OF THE CONCENTRATIONS OF THE TWO CHEMICAL COMPOUNDS AND DETERMINING THEREFROM A RATIO OF THE
Claim 3
Dependent Claim 30 words
The process as set forth in claim 1 wherein: the sample is chemically treated by oxidizing it; the first chemical element is sulphur; and the second chemical element is carbon.
Claim 4
Dependent Claim 22 words
The process as set forth in claim 2 wherein: the sample is oxidized at a temperature within the range 800*C to 1000*C.
Claim 5
Dependent Claim 277 words
A process for monitoring and controlling the production of a chemical substance by a chemical process, which method comprises: obtaining a first sample from an inlet of the chemical process; obtaining a second sample from an outlet of the chemical process; chemically treating each sample to convert all the sample components, containing a first chemical element which is also a constituent of the chemical substance, into one chemical compound, without the addition to the sample of said element, and to convert all the sample components, containing a second chemical element, which is not a constituent of the chemical substance and the flow rate of which is substantially the same at the outlet of the chemical process as it is at the inlet of the chemical process, into one chemical compound, without the addition to the sample of said chemical element; measuring the ratio of the concentrations of the two chemical compounds and determining therefrom a ratio of the number of atoms of the first and second chemical elements existing in the inlet sample; measuring the ratio of the concentrations of the two chemical compounds and determining therefrom a ratio of the number of atoms of the same two chemical elements existing in the outlet sample; where the numerators in the so determined ratios of the inlet and outlet samples pertain to the same chemical element, altering a controllable variable in the chemical process usisng the magnitude of the ratio of the so determined ratios of the two chemical elements at the inlet and outlet of the process to minimize the disparity between the actual quantity of the chemical substance produced and recovered and the desired quantity thereof.
Claim 6
Dependent Claim 277 words
A process for monitoring and controlling the production of a chemical substance by a chemical process, which method comprises: obtaining a first sample from an inlet of the chemical process; obtaining a second sample from an outlet of the chemical process; chemically treating each sample to convert all the sample components, containing a first chemical element which is also a constituent of the chemical substance, into one chemical compound, without the addition to the sample of said element, and to convert all the sample components, containing a second chemical element, which is not a constituent of the chemical substance and the flow rate of which is substantially the same at the outlet of the chemical process as it is at the inlet of the chemical process, into one chemical compound, without the addition to the sample of said chemical element; measuring the ratio of the concentrations of the two chemical compounds and determining therefrom a ratio of the number of atoms of the first and second chemical elements existing in the inlet sample; measuring the ratio of the concentrations of the two chemical compounds and determining therefrom a ratio of the number of atoms of the same two chemical elements existing in the outlet sample; where the numerators in the so determined ratios of the inlet and outlet samples pertain to the same chemical element, altering a controllable variable in the chemical process usisng the magnitude of the ratio of the so determined ratios of the two chemical elements at the inlet and outlet of the process to minimize the disparity between the actual quantity of the chemical substance produced and recovered and the desired quantity thereof.
Claim 7
Dependent Claim 30 words
The process as set forth in claim 2 wherein: the sample is chemically treated by oxidizing it; the first chemical element is sulphur; and the second chemical element is carbon.
Claim 8
Dependent Claim 22 words
The process as set forth in claim 5 wherein: the sample is oxidized at a temperature within the range 800*C to 1000*C.
Claim 9
Dependent Claim 310 words
A process for monitoring the efficiency of production recovery of a chemical substance from a chemical process which comprises: obtaining a first sample from an inlet of the chemical process; obtaining a second sample from an outlet of the chemical process; chemically treating each sample to convert all the sample components, containing a first chemical element which is also a constituent of the chemical substance, into one chemical compound, without the addition to the sample of said particular chemical element, and to convert all the sample components containing a second chemical element, which is not a constituent of the chemical substance and the flowrate of which is substantially the same at the outlet of the chemical process as it is at the inlet of the chemical process, into one chemical compound, without the addition to the sample of said second chemical element; measuring the ratio of the concentrations of the two chemical compounds in the first sample and determining therefrom a ratio of the number of atoms of the first and second chemical elemeNts existing in the inlet sample; measuring the ratio of the concentrations of the two chemical compounds in the second sample and determining therefrom the ratio of the number of atoms of the same two chemical elements existing in the outlet sample; where the numerators in the so determined ratios from the inlet and outlet samples pertain to the first chemical element; determining the magnitude of the difference between unity and the ratio of the so determined ratio of the two chemical elements obtained from the outlet sample and the so determined ratio of the same two chemical elements obtained from the inlet sample to provide the efficiency of production recovery where the ratio of the two chemical elements obtained from the outlet sample is the numerator of the ratio that is to be subtracted from unity.
Claim 10
Dependent Claim 310 words
A process for monitoring the efficiency of production recovery of a chemical substance from a chemical process which comprises: obtaining a first sample from an inlet of the chemical process; obtaining a second sample from an outlet of the chemical process; chemically treating each sample to convert all the sample components, containing a first chemical element which is also a constituent of the chemical substance, into one chemical compound, without the addition to the sample of said particular chemical element, and to convert all the sample components containing a second chemical element, which is not a constituent of the chemical substance and the flowrate of which is substantially the same at the outlet of the chemical process as it is at the inlet of the chemical process, into one chemical compound, without the addition to the sample of said second chemical element; measuring the ratio of the concentrations of the two chemical compounds in the first sample and determining therefrom a ratio of the number of atoms of the first and second chemical elemeNts existing in the inlet sample; measuring the ratio of the concentrations of the two chemical compounds in the second sample and determining therefrom the ratio of the number of atoms of the same two chemical elements existing in the outlet sample; where the numerators in the so determined ratios from the inlet and outlet samples pertain to the first chemical element; determining the magnitude of the difference between unity and the ratio of the so determined ratio of the two chemical elements obtained from the outlet sample and the so determined ratio of the same two chemical elements obtained from the inlet sample to provide the efficiency of production recovery where the ratio of the two chemical elements obtained from the outlet sample is the numerator of the ratio that is to be subtracted from unity.
Claim 11
Dependent Claim 30 words
The process as set forth in claim 7 wherein: the sample is chemically treated by oxidizing it; the first chemical element is sulphur; and the second chemical element is carbon.
Claim 12
Dependent Claim 22 words
The process as set forth in claim 8 wherein: the sample is oxidized at a temperature within the range 800*C to 1000*C.
Claim 13
Dependent Claim 18 words
The process as set forth in claim 7 wherein: the series of steps are carried out substantially continuously.
Claim 14
Dependent Claim 18 words
The process as set forth in claim 8 wherein: the series of steps are carried out substantially continuously.

References Cited (Backward Citations)

US2737450A Cited
US3026184A Cited
US3312529A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-16 1978-06-17 1978-12-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-16 1982-06-17 1982-12-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-16 1986-06-17 1986-12-17 $7700.00 Window Closed / Lapsed

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