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US3847603A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing a sintered iron negative plate for an alkaline storage battery

Assignee: National Institute of Advanced Industrial Science and Technology
•
Filing: 1972-12-19
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Granted: 1974-11-12
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Expires: 1992-12-19
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Abstract

Abstract Needle-shaped oxygen-containing iron compound particles are heated in a first temperature range in a hydrogen atmosphere to produce a loosely tied sintered body, pulverized into finely divided particles of a predetermined size, tamped into a mould to a desired density so that the constituting needle-shaped iron particles are intertwined. The tamped mould is sintered at a second temperature range higher than the first temperature range to provide a desired porosity. Alternatively, oxygen-containing needle-like iron compound particles are initially mixed with oxygen-containing spherical iron compound particles prior to the process described above. The end product prevents disintegration of active material and provides an increased ampere-hour capacity.

Inventors

  • 👤 M Fukuda
  • 👤 T Iwaki
  • 👤 T Mitsumata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 09:02
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/24; H01M4/26; H01M4/30; Y; Y02; Y02E; Y02E60/00; Y02E60/10

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 89 words
A METHOD OF PREPARING AN IRON NEGATIVE PLATE FOR AN ALKALINE STORAGE BATTERY, COMPRISING THE STEPS OF: HEATING NEEDLE-SHAPED PARTICLES OF AN OXYGEN-CONTAINING IRON COMPOUND SELECTED FROM THE GROUPC CONSISTING OF IRON (III) OXYHYDROXIDE AND Y-TYPE FERRIC OXIDES AT A TEMPERATURE RANGE BETWEEN 700*C AND 850*C IN HYDROGEN ATMOSPHERE TO OBTAIN A SINTERED BODY; PULVERIZING SAID SINTERED BODY INTO FINELY DIVIDED PARTICLES; TAMPING SAID FINELY DIVIDED PARTICELS INTO A MOULD OF DESIRED SHAPE; AND SINTERING SAID TAMPED BODY AT A TEMPERATURE RANGE BETWEEN 700*C AND 1050*C IN HYDROGEN ATMOSPHERE.
Claim 2
Independent Claim 89 words
A METHOD OF PREPARING AN IRON NEGATIVE PLATE FOR AN ALKALINE STORAGE BATTERY, COMPRISING THE STEPS OF: HEATING NEEDLE-SHAPED PARTICLES OF AN OXYGEN-CONTAINING IRON COMPOUND SELECTED FROM THE GROUPC CONSISTING OF IRON (III) OXYHYDROXIDE AND Y-TYPE FERRIC OXIDES AT A TEMPERATURE RANGE BETWEEN 700*C AND 850*C IN HYDROGEN ATMOSPHERE TO OBTAIN A SINTERED BODY; PULVERIZING SAID SINTERED BODY INTO FINELY DIVIDED PARTICLES; TAMPING SAID FINELY DIVIDED PARTICELS INTO A MOULD OF DESIRED SHAPE; AND SINTERING SAID TAMPED BODY AT A TEMPERATURE RANGE BETWEEN 700*C AND 1050*C IN HYDROGEN ATMOSPHERE.
Claim 3
Dependent Claim 32 words
A method as claimed in claim 1 wherein said needle-shaped particles of an oxygen-containing iron compound are mixed with not more than 95 percent of spherical particles of Alpha -type ferric oxide.
Claim 4
Dependent Claim 27 words
A method as claimed in claim 1 wherein said needle-shaped particles of oxygen-containing iron compound are mixed with not more than 95 percent of spherical iron particles.
Claim 5
Dependent Claim 16 words
A method as claimed in claim 3 wherein said spherical iron particles are electrolytic iron particles.
Claim 6
Dependent Claim 16 words
A method as claimed in claim 3 wherein said spherical iron particles are carbonyl iron particles.
Claim 7
Dependent Claim 27 words
A method as claimed in claim 1 wherein said finely divided particles are mixed with not more than 95 percent finely divided spherical iron particles before tamping.
Claim 8
Dependent Claim 32 words
A method of preparing an iron negative plate as claimed in claim 1, wherein said needle-shaped particles of oxygen-containing iron compound is heated in the hydrogen atmosphere for at least 30 minutes.
Claim 9
Dependent Claim 24 words
A method of preparing an iron negative plate as claimed in claim 1, wherein said tamped body is sintered for at least 20 minutes.
Claim 10
Dependent Claim 30 words
A method of preparing an iron negative plate as claimed in claim 1, wherein said needle-shaped particles of oxygen-containing iron compound particles have a length-to-width ratio of at least 3/1.
Claim 11
Dependent Claim 26 words
A method of preparing an iron negative plate as claimed in claim 1, wherein said finely divided particles have a size smaller than about 32 mesh.

References Cited (Backward Citations)

US2834825A Cited
US3261715A Cited
US3317347A Cited
US3640772A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-11-11 1978-05-13 1978-11-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-11-11 1982-05-13 1982-11-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-11-11 1986-05-13 1986-11-12 $7700.00 Window Closed / Lapsed

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