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US3845658A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of detecting flaws in the exterior surfaces of hollow workpieces

Assignee: Illinois Tool Works Inc
•
Filing: 1973-06-22
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Granted: 1974-11-05
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Expires: 1993-06-22
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Abstract

Abstract A method for detecting flaws in external surfaces of hollow workpieces employing sized particles carrying a liquid penetrant for transfer thereof to such external surfaces to coat the same with the liquid penetrant for use in the detection of flaws therein, while preventing, because of the size of the transfer particles, any substantial entry of the liquid penetrant into the hollow of such workpiece for collection therein and any subsequent leaking out of the collected penetrant onto the external surfaces to thereby interfere with the detection of flaws therein. The transfer of penetrant to the external surfaces of the workpieces only is facilitated by using an amount of the liquid penetrant insufficient to cause a free flow of penetrant between and around the transfer particles but a sufficient amount of penetrant is employed to coat the external surfaces of the workpieces adequately for the effective detection of any flaws therein. Suitable apparatus, preferably an open mesh tumbling drum, is provided for effecting such transfer of the liquid, flawdetecting penetrant to the external surfaces of the hollow workpieces by a combined rubbing, contacting and relative surface movement between said workpieces and said transfer particles. The liquid penetrant and transfer particles as a result of such relative surface movement provide a readily releasable coating of the particles for transfer therefrom of the liquid penetrant to the external surfaces to be tested.

Inventors

  • 👤 E Conway
  • 👤 K Conner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 16:53
CPC Classifications
G; G01; G01N; G01N21/00; G01N21/84; G01N21/88; G01N21/91

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 119 words
In a liquid penetrant method of detecting flaws in the external surface of a hollow workpiece; the improvement whereby said liquid penetrant is substantially prevented from entering into the hollow of said workpiece, said improvement comprising coating relatively large sized particles with an amount of said liquid penetrant insufficient to cause free-flowing of said penetrant coating off of said particles, effeCting surface contact and relative movement between said coated particles and said workpiece to transfer a portion of said coating to said external surface sufficient to give an indication of flaws therein if present, the smallest of said particles being too large to enter into the hollow of said workpiece, and testing said coated external surface for said flaws.
Claim 2
Dependent Claim 119 words
In a liquid penetrant method of detecting flaws in the external surface of a hollow workpiece; the improvement whereby said liquid penetrant is substantially prevented from entering into the hollow of said workpiece, said improvement comprising coating relatively large sized particles with an amount of said liquid penetrant insufficient to cause free-flowing of said penetrant coating off of said particles, effeCting surface contact and relative movement between said coated particles and said workpiece to transfer a portion of said coating to said external surface sufficient to give an indication of flaws therein if present, the smallest of said particles being too large to enter into the hollow of said workpiece, and testing said coated external surface for said flaws.
Claim 3
Dependent Claim 32 words
The method as defined by claim 1, wherein said workpiece is hollow by reason of being cored and said coated particles are too large to enter into any core in said workpiece.
Claim 4
Dependent Claim 22 words
The method as defined by claim 1, wherein said relative movement between said coated particles and said workpiece is effected by tumbling.
Claim 5
Dependent Claim 15 words
The method as defined by claim 1, wherein said workpiece is a cored turbine blade.
Claim 6
Dependent Claim 126 words
In a liquid penetrant method of detecting flaws in the external surface of workpieces each having a cavity therein accessible by a passage through said external surface, the steps which comprise applying the liquid penetrant to solid particles too large in size to pass through said passage and carrying an insufficient amount of said penetrant to cause a free flow thereof between and away from said particles, mixing said workpieces and liquid bearing particles, effecting relative movement between the resulting liquid penetrant coated particles and said external surfaces to leave a sufficient amount of penetrant on said surface at the site of any flaws that may be present therein to make possible a detection of said flaws, and testing said coated external surfaces for said flaws.
Claim 7
Dependent Claim 126 words
In a liquid penetrant method of detecting flaws in the external surface of workpieces each having a cavity therein accessible by a passage through said external surface, the steps which comprise applying the liquid penetrant to solid particles too large in size to pass through said passage and carrying an insufficient amount of said penetrant to cause a free flow thereof between and away from said particles, mixing said workpieces and liquid bearing particles, effecting relative movement between the resulting liquid penetrant coated particles and said external surfaces to leave a sufficient amount of penetrant on said surface at the site of any flaws that may be present therein to make possible a detection of said flaws, and testing said coated external surfaces for said flaws.
Claim 8
Dependent Claim 30 words
The method as defined by claim 5, wherein said solid particles are rounded in shape and the penetrant is readily transferred by contact with said external surface of said workpiece.
Claim 9
Dependent Claim 12 words
The method as defined by claim 6, wherein said particles are beads.
Claim 10
Dependent Claim 13 words
The method as defined by claim 6, wherein said particles are plastic beads.
Claim 11
Dependent Claim 28 words
The method as defined by claim 6, wherein said particles all have a minimum dimension greater than the maximum cross-sectional dimension of said passage through said external surface.

References Cited (Backward Citations)

US662516A Cited
US1350458A Cited
US1629858A Cited
US2554723A Cited
US2788297A Cited
US2817603A Cited
US3162040A Cited
US3425950A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-11-04 1978-05-06 1978-11-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-11-04 1982-05-06 1982-11-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-11-04 1986-05-06 1986-11-05 $7700.00 Window Closed / Lapsed

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