US3843584A
Expired / Lapsed
US
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Process for the production of aqueous polymer latices
Assignee: Huels AG
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Filing: 1972-09-26
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Granted: 1974-10-22
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Expires: 1992-09-26
Abstract
Abstract A process for the production of aqueous polymer latices from a monomeric mixture, consisting of 40-65 percent by weight of styrene or substituted styrene, or mixtures thereof, 30-55 percent by weight of a fumaric acid diester of 2-4 carbon atoms in the alcohol component 1-10 percent by weight of a diene compound of four to five carbon atoms, and 0.3-4 percent by weight of an ethylenically unsaturated mono- or dicarboxylic acid, in the aqueous phase, at elevated temperatures. The process is characterized by the use of certain anionic and nonionic emulsifiers in specific amounts.
Inventors
- 👤 U Turck
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-26 16:59
CPC Classifications
C; C08; C08F; C08F222/00; C08F222/10; C08F222/12; C08F222/14; C08F212/00; C08F212/02; C08F212/04
Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
276 words
A PROCESS FOR THE PRODUCTION OF POLYMER LATICES IN THE AQUEOUS PHASE COMPRISING POLYMERIZING A MIXTURE OF MONOMERS IN AN AQUEOUS SOLUTION AT ELEVATED TEMPERATURES, SAID MONOMER MIXTURE CONSISTING, BY WEIGHT, A. 40-65 PERCENT OF MONOMER SELECTED FROM THE GROUP CONSISTING OF STYRENE, SUNSTITUTED STYRENE, AND MIXTURES THEREOF, B. 30-55 PERCENT OF A FUMARIC ACID DIESTER HAVING 2-4 CARBON ATOMS IN THE ALCOHOL COMPONENT, g C. 1-10 PERCENT OF A DIENE COMPOUND OF 4-5 CARBON ATOMS, D. 0.3-4 PERCENT OF AN ETHYLENICALLY UNSATURATED ACID HAVING ONE TO TWO CARBOXYLIC GROUPS, SAID AQUEOUS SOLUTION COMPRISING THE FOLLOWING MATERIALS EACH BASED ON 300 PARTS OF MONOMER MIXTURE, E. 0.1-1.0 PARTS OF AN ANIONIC EMULSIFIER SELECTED FROM THE GROUP CONSISTING OF (1) ALKYL SULFATES HAVING 10-20 CARBON ATOMS, ALKYL SULFONATES HAVING 10-20 CARBON ATOMS, AND MIXTURES THEREOF, (2) ALKYLARYL SULFONATES HAVING 8-12 CARBON ATOMS IN THE ALKYL CHAIN AND MIXTURE THEREOF, (3) AMMONIUM SALTS OF A-SULFOFATTY ACIDS HAVING 10-20 CARBON ATOMS AND MIXTURES THEREOF, (4) ALKALI SALTS OF A-SULFOFATTY ACIDS HAVING 10-20 CARBON ATOMS, AND MIXTURES THEREOF, F. 0.2-2 PARTS OF A NIONIC EMULSIFIER SELECTED FROM THE GROUP CONSISTING OF A POLYGLYCOL ESTER PRODUCED BY THE REACTION OF 1 MOL OF FATTY ALCOHOLS OF 10-20 CARBON ATOMS WITH 3-30 MOL OF ETHYLENE OXIDE, A POLYGLYCOL ETHER PRODUCED BY THE REACTION OF 1 MOL OF ALKYL PHENOLS OF 4-12 CARBON ATOMS IN THE ALKYL CHAIN WITH 3-30 MOL OF ETHYLENE OXIDE, AND MIXTURES THEREOF, G. 0.5-2 PARTS OF A WATER SOLUBLE PEROXYDISULFATE, SAID POLYMER LATICES PRODUCED HAVING A LOW VISCOSITY WITH A HIGH SOLIDS CONTENT, BEING STABLE TO ELECTROLYTES, HAVING A LOW COAGULATE CONTENT, AND BEING SUBSTANTIALLY FREE OF GELS.
Claim 2
Dependent Claim
276 words
A PROCESS FOR THE PRODUCTION OF POLYMER LATICES IN THE AQUEOUS PHASE COMPRISING POLYMERIZING A MIXTURE OF MONOMERS IN AN AQUEOUS SOLUTION AT ELEVATED TEMPERATURES, SAID MONOMER MIXTURE CONSISTING, BY WEIGHT, A. 40-65 PERCENT OF MONOMER SELECTED FROM THE GROUP CONSISTING OF STYRENE, SUNSTITUTED STYRENE, AND MIXTURES THEREOF, B. 30-55 PERCENT OF A FUMARIC ACID DIESTER HAVING 2-4 CARBON ATOMS IN THE ALCOHOL COMPONENT, g C. 1-10 PERCENT OF A DIENE COMPOUND OF 4-5 CARBON ATOMS, D. 0.3-4 PERCENT OF AN ETHYLENICALLY UNSATURATED ACID HAVING ONE TO TWO CARBOXYLIC GROUPS, SAID AQUEOUS SOLUTION COMPRISING THE FOLLOWING MATERIALS EACH BASED ON 300 PARTS OF MONOMER MIXTURE, E. 0.1-1.0 PARTS OF AN ANIONIC EMULSIFIER SELECTED FROM THE GROUP CONSISTING OF (1) ALKYL SULFATES HAVING 10-20 CARBON ATOMS, ALKYL SULFONATES HAVING 10-20 CARBON ATOMS, AND MIXTURES THEREOF, (2) ALKYLARYL SULFONATES HAVING 8-12 CARBON ATOMS IN THE ALKYL CHAIN AND MIXTURE THEREOF, (3) AMMONIUM SALTS OF A-SULFOFATTY ACIDS HAVING 10-20 CARBON ATOMS AND MIXTURES THEREOF, (4) ALKALI SALTS OF A-SULFOFATTY ACIDS HAVING 10-20 CARBON ATOMS, AND MIXTURES THEREOF, F. 0.2-2 PARTS OF A NIONIC EMULSIFIER SELECTED FROM THE GROUP CONSISTING OF A POLYGLYCOL ESTER PRODUCED BY THE REACTION OF 1 MOL OF FATTY ALCOHOLS OF 10-20 CARBON ATOMS WITH 3-30 MOL OF ETHYLENE OXIDE, A POLYGLYCOL ETHER PRODUCED BY THE REACTION OF 1 MOL OF ALKYL PHENOLS OF 4-12 CARBON ATOMS IN THE ALKYL CHAIN WITH 3-30 MOL OF ETHYLENE OXIDE, AND MIXTURES THEREOF, G. 0.5-2 PARTS OF A WATER SOLUBLE PEROXYDISULFATE, SAID POLYMER LATICES PRODUCED HAVING A LOW VISCOSITY WITH A HIGH SOLIDS CONTENT, BEING STABLE TO ELECTROLYTES, HAVING A LOW COAGULATE CONTENT, AND BEING SUBSTANTIALLY FREE OF GELS.
Claim 3
Dependent Claim
68 words
A process in accordance with claim 1 wherein said monomer mixture consists of 45-60 percent styrene, 35-50 percent fumaric acid dibutyl ester, 4-7 percent butadiene, and 0.5-3 percent acrylic acid, said nonionic emulsifier is 0.5-1.5 parts oxyethylated lauryl alcohol having an average degree of oxyethylation of 17, said anionic emulsifier is 0.2-0.5 parts disodium C16-C18-fatty acid Alpha -sulfonate, and said water soluble peroxydisulfate is 0.8-1.2 parts ammonium peroxydisulfate.
Claim 4
Dependent Claim
76 words
A process in accordance with claim 1 wherein said monomer mixture consists of 45-60 percent styrene, 35-50 percent fumaric acid dibutyl ester, 4-7 percent butadiene, and 0.5-3 percent acrylic acid, said nonionic emulsifier is 0.5-1.5 parts oxyethylated lauryl alcohol having an average degree of oxyethylation of 17, said anionic emulsifier is 0.2-0.5 partS paraffin sulfonate mixture having a median carbon atom number of 14 to 15, and said water soluble peroxydisulfate is 0.8-1.2 parts ammonium peroxydisulfate.
Claim 5
Dependent Claim
20 words
A process in accordance with claim 1 wherein said polymerization is conducted at a temperature between 45* and 90* C.
Claim 6
Dependent Claim
268 words
An aqueous polymerizable composition for producing polymer latices in the aqueous phase having a low viscosity with a high solids content, being stable to electrolytes, having a low coagulate content, and being substantially free of gels, said aqueous composition comprising 100 parts of monomer mixture which consists by weight of a. 40-65 percent of a monomer selected from the group consisting of styrene, substituted styrene, and mixtures thereof, b. 30-55 percent of a fumaric acid diester having 2-4 carbon atoms in the alcohol component, c. 1-10 percent of a diene compound of 4-5 carbon atoms, d. 0.3-4 percent of an ethylenically unsaturated acid having one to two carboxylic groups, and said aqeous composition comprising the following materials each based on 100 parts of monomer mixture. e. 0.1-1.0 parts of an anionic emulsifier selected from the group consisting of (1) alkyl sulfates having 10-20 carbon atoms, akly sulfonates having 10-20 carbon atoms, and mixtures thereof, (2) alkylaryl sulfonates having 8-12 carbon atoms in the alkyl chain and mixtures thereof, (3) ammonium salts of -sulfofatty acids having 10-20 carbon atoms and mixtures thereof, (4) alkali salts of -sulfofatty acids having 10-20 carbon atoms, and mixtures thereof, f. 0.2-2 parts of a nonionic emulsifier selected from the group consisting of a polyglycol ether produced by the reaction of 1 mol of fatty alcohols of 10-20 carbon atoms with 3-30 mol of ethylene oxide, a polyglycol ether produced by the reaction of 1 mol of alkyl phenols of 4-12 carbon atoms in the alkyl chain with 3-30 mol of ethylene oxide, and mixtures thereof, g. 0.5-2 parts of a water soluble peroxydisulfate.
Claim 7
Dependent Claim
268 words
An aqueous polymerizable composition for producing polymer latices in the aqueous phase having a low viscosity with a high solids content, being stable to electrolytes, having a low coagulate content, and being substantially free of gels, said aqueous composition comprising 100 parts of monomer mixture which consists by weight of a. 40-65 percent of a monomer selected from the group consisting of styrene, substituted styrene, and mixtures thereof, b. 30-55 percent of a fumaric acid diester having 2-4 carbon atoms in the alcohol component, c. 1-10 percent of a diene compound of 4-5 carbon atoms, d. 0.3-4 percent of an ethylenically unsaturated acid having one to two carboxylic groups, and said aqeous composition comprising the following materials each based on 100 parts of monomer mixture. e. 0.1-1.0 parts of an anionic emulsifier selected from the group consisting of (1) alkyl sulfates having 10-20 carbon atoms, akly sulfonates having 10-20 carbon atoms, and mixtures thereof, (2) alkylaryl sulfonates having 8-12 carbon atoms in the alkyl chain and mixtures thereof, (3) ammonium salts of -sulfofatty acids having 10-20 carbon atoms and mixtures thereof, (4) alkali salts of -sulfofatty acids having 10-20 carbon atoms, and mixtures thereof, f. 0.2-2 parts of a nonionic emulsifier selected from the group consisting of a polyglycol ether produced by the reaction of 1 mol of fatty alcohols of 10-20 carbon atoms with 3-30 mol of ethylene oxide, a polyglycol ether produced by the reaction of 1 mol of alkyl phenols of 4-12 carbon atoms in the alkyl chain with 3-30 mol of ethylene oxide, and mixtures thereof, g. 0.5-2 parts of a water soluble peroxydisulfate.
Claim 8
Dependent Claim
69 words
The aqueous polymerizable composition of claim 5 wherein said monomer mixture consists of 45-60 percent styrene, 35-50 percent fumaric acid dibutly ester, 4-7 percent butadiene, and 0.5-3 percent acrylic acid, said nonionic emulsifier is 0.5-1.5 parts oxyethylated lauryl alcohol having an average degree of oxyethylation of 17, said anionic emulsifier is 0.2-0.5 parts disodium C16 -C18-fatty acid Alpha -sulfonate, and said water soluble peroxydisulfate is 0.8-1.2 parts ammonium peroxydisulfate.
Claim 9
Dependent Claim
76 words
The aqueous polymerizable composition of claim 5 wherein said monomer mixture consists of 45-60 percent styrene, 35-50 percent fumaric acid dibutyl ester, 4-7 percent butadiene, and 0.54-30 percent acrylic acid, said nonionic emulsifier is 0.5-1.5 parts oxyethylated lauryl alcohol having an average degree of oxyethylation of 17, said anionic emulsifier is 0.2-0.5 parts paraffin sulfonate mixture having a median carbon atom number of 14 to 15, and said water soluble peroxydisulfate is 0.8-1.2 parts ammonium peroxydisulfate.
References Cited (Backward Citations)
No citation records indexed.
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1977-10-21 | 1978-04-22 | 1978-10-22 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1981-10-21 | 1982-04-22 | 1982-10-22 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1985-10-21 | 1986-04-22 | 1986-10-22 | $7700.00 | Window Closed / Lapsed |