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US3839841A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming and sterilizing catheters

Assignee: Individual
•
Filing: 1972-07-13
•
Granted: 1974-10-08
•
Expires: 1992-07-13
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Abstract

Abstract A catheter for insertion into the human body and made of a thermoplastic tubing, is preformed to a desired shape by heating it above its free form temperature and allowing it to cool while held in that shape. To hold the catheter in position for such forming, a forming board having a catheter receiving groove of the desired shape is used. The cross-sectional shape of this groove is wider at the bottom and narrower at the open top where it becomes a part of the board so as to hold the catheter in place during the forming and storage and to allow the catheter to be easily removed thereafter. This forming board is made by vacuum forming a sheet of thermosetting plastic over a solid, non-heat responsive, master representation of the exact longitudinal shape of the final preformed catheter. The crosssectional shape of the master is the negative of the desired cross-section of the final forming board groove. When the catheter has been so preformed, it and its forming board are packaged in a sealed plastic bag which is, like the catheter and the forming board, permeable to sterilizing gas. The resulting package is gas claved and stored in this sealed condition until ready for use. The catheter is removed from the sealed package and the forming board immediately before insertion into the body. When it has served its purpose, it is removed from the body, cleaned, positioned back into the forming board, preformed with heat when necessary, placed in another sealed film container, and resterilized for storage until it is again needed.

Inventors

  • 👤 K Amplatz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:39
CPC Classifications
A; A61; A61M; A61M25/00; A61M25/0009; A61M25/002; A61M25/0021; A61M25/0041

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 100 words
A method of forming into a predetermined shape an elongated strip of thermoplastic material having a temperature above which it is free forming and below which it tends to retain its shape, the method including the steps of: 1. preparing a forming board having a groove of shape to support a catheter in a predetermined desired configuration; 2. supporting the catheter in said groove to constitute a forming board-catheter unit; 3. heating thIs unit at least to the free form temperature of the catheter material; and 4. reducing the temperature of the unit to substantially below the free form temperature.
Claim 2
Independent Claim 100 words
A method of forming into a predetermined shape an elongated strip of thermoplastic material having a temperature above which it is free forming and below which it tends to retain its shape, the method including the steps of: 1. preparing a forming board having a groove of shape to support a catheter in a predetermined desired configuration; 2. supporting the catheter in said groove to constitute a forming board-catheter unit; 3. heating thIs unit at least to the free form temperature of the catheter material; and 4. reducing the temperature of the unit to substantially below the free form temperature.
Claim 3
Dependent Claim 12 words
supporting the catheter in said groove to constitute a forming board-catheter unit;
Claim 4
Dependent Claim 12 words
supporting the catheter in said groove to constitute a forming board-catheter unit;
Claim 5
Dependent Claim 30 words
A method of making and preserving in readiness for use a catheter for use within the human body, including the steps enumerated in claim 1, followed by the following steps:
Claim 6
Dependent Claim 63 words
The method of claim 2 wherein the steps of supporting the catheter in the groove consists of constituting the groove as of pear-shaped configuration in cross-section, the groove opening to the surface of the forming board, and having a top surface dimension less than that of the normal diameter of the catheter, and having a larger, lower, dimension sufficient to encompass the catheter.
Claim 7
Dependent Claim 15 words
heating thIs unit at least to the free form temperature of the catheter material; and
Claim 8
Dependent Claim 15 words
heating thIs unit at least to the free form temperature of the catheter material; and
Claim 9
Dependent Claim 13 words
reducing the temperature of the unit to substantially below the free form temperature.
Claim 10
Dependent Claim 13 words
reducing the temperature of the unit to substantially below the free form temperature.
Claim 11
Dependent Claim 74 words
The method of claim 1 wherein the forming board has been prepared to have a groove of shape to support a catheter by preparing a master having such predetermined desired configuration, setting this master on an air permeable base, heating a sheet of thermosetting plastic, and drawing it down on the master and the base by vacuum forming methods, allowing it to cool and removing it from the base and the master from it.
Claim 12
Dependent Claim 11 words
encompassing the forming board-elongated strip unit in a hermetically sealed envelope;
Claim 13
Dependent Claim 11 words
encompassing the forming board-elongated strip unit in a hermetically sealed envelope;
Claim 14
Dependent Claim 11 words
sterilizing the interior of the envelope and the contents thereof; and
Claim 15
Dependent Claim 11 words
sterilizing the interior of the envelope and the contents thereof; and
Claim 16
Dependent Claim 18 words
retaining the catheter in the forming board and in the envelope until it is ready to be used.
Claim 17
Dependent Claim 18 words
retaining the catheter in the forming board and in the envelope until it is ready to be used.

References Cited (Backward Citations)

US1573023A Cited
US3043067A Cited
US3022614A Cited
US3612038A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-10-07 1978-04-08 1978-10-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-10-07 1982-04-08 1982-10-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-10-07 1986-04-08 1986-10-08 $7700.00 Window Closed / Lapsed

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