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US3836944A Expired / Lapsed US ⏱️ 0.0 years remaining

Solderless connector for insulated wires

Assignee: TE Connectivity Corp
•
Filing: 1973-08-31
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Granted: 1974-09-17
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Expires: 1993-08-31
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Abstract

Abstract A solderless insulated wire connector is disclosed which is formed of a unitary piece of dielectric material. The solderless connector includes a centrally disposed resilient electrical contact member which includes a pair of wire gripping notches, and a pair of flexibly hinged, self-locking cover portions for completely enclosing the contact member to complete a solderless connection. The contact member is mounted in a slot which is elongated to facilitate expansion of the contact member as wires are inserted into the wire gripping notches. The flexible hinges secured to the cover portions include sections of reduced thickness which cause the flexible hinges to bend at a particular spot, facilitating alignment of the cover portions with the base portions of the solderless connector structure.

Inventors

  • 👤 G Lawson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 21:32
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/24; H01R4/2416; H01R4/242; H01R4/2425; H01R4/2429; H01R4/2433

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 289 words
An electrical connector for making an electrical connection between two insulation covered wires, comprising: a base of electrical insulation material having at least two parallel channels for receiving said insulation covered wires in spaced, side-by-side relation, a narrow, vertical supporting slot extending transversely across both said channels, an electrically conducting, resilient contact plate frictionally supported in said slot and having at least two upwardly opening contact slots respectively centered relative to said channels, said contact slots having, At said channels, a width normally less than the diameter of the inner conductors of said wires, and tapering outwardly at their upper ends, first and second covers of insulation material formed integrally with said base, located adjacent opposite sides of said base and flexibly connected to opposite sides of said base by integral hinge arms, each of which extends between the inner edge of one of said covers and the adjacent edge of said base, each of said covers being pivotable independently of the other by bending the intervening hinge arm to cause said cover to overlie only one of said channels, each of said covers being recessed to receive the upper edge of said contact plate and having a wire engaging surface adapted to engage the upper side of an insulation covered wire in one of said channels and drive said wire downwardly into one of said contact slots, causing said contact plate to slice through said insulation and the sidewalls of the slot to forcibly swedge and compressively engage opposite sides of the inner conductor therein, cooperative latching elements integral with said base and with each of said covers to lock said covers individually in closed positions over the respective wires, thereby completing an insulated connection between said wires.
Claim 2
Dependent Claim 289 words
An electrical connector for making an electrical connection between two insulation covered wires, comprising: a base of electrical insulation material having at least two parallel channels for receiving said insulation covered wires in spaced, side-by-side relation, a narrow, vertical supporting slot extending transversely across both said channels, an electrically conducting, resilient contact plate frictionally supported in said slot and having at least two upwardly opening contact slots respectively centered relative to said channels, said contact slots having, At said channels, a width normally less than the diameter of the inner conductors of said wires, and tapering outwardly at their upper ends, first and second covers of insulation material formed integrally with said base, located adjacent opposite sides of said base and flexibly connected to opposite sides of said base by integral hinge arms, each of which extends between the inner edge of one of said covers and the adjacent edge of said base, each of said covers being pivotable independently of the other by bending the intervening hinge arm to cause said cover to overlie only one of said channels, each of said covers being recessed to receive the upper edge of said contact plate and having a wire engaging surface adapted to engage the upper side of an insulation covered wire in one of said channels and drive said wire downwardly into one of said contact slots, causing said contact plate to slice through said insulation and the sidewalls of the slot to forcibly swedge and compressively engage opposite sides of the inner conductor therein, cooperative latching elements integral with said base and with each of said covers to lock said covers individually in closed positions over the respective wires, thereby completing an insulated connection between said wires.
Claim 3
Dependent Claim 35 words
A connector as claimed in claim 1 wherein said base is provided with integral projecting upright portions having at their inner surfaces slots which frictionally engage and support the end edges of said contact plate.
Claim 4
Dependent Claim 49 words
A connector as claimed in claim 2 wherein the latch means in said base consist of cam projections integrally formed on the outer surfaces of said upright portions and the cooperating latch portions on said covers consist of hook-like members integrally formed at the inner sides of said covers.
Claim 5
Dependent Claim 63 words
A connector as claimed in claim 1 wherein the wire-engaging surface of each of said covers is in the form of a generally semi-cylindrical groove and the channels in said base are also in the form of generally semi-cylindrical grooves, whereby when said covers are closed on said base each of the wires therein is substantially fully enclosed in a generally cylindrical passageway.
Claim 6
Dependent Claim 43 words
A connector as claimed in claim 1 in which said hinge arms are provided with localized portions of reduced cross-sectional area to promote uniform bending of said hinge arms and facilitate accurate registration of said covers with the appropriate portions of said base.
Claim 7
Dependent Claim 61 words
A connector as claimed in claim 1 in which the recess in each of said covers is divided by a narrow segment of said wire engaging surface which is positioned to project into one of the contact slots in said contact plate upon closure of said cover and thereby insure movement of said insulation covered wire downwardly into said contact slot.

References Cited (Backward Citations)

US3388370A Cited
US3576518A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-09-16 1978-03-18 1978-09-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-09-16 1982-03-18 1982-09-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-09-16 1986-03-18 1986-09-17 $7700.00 Window Closed / Lapsed

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