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US3801082A Expired / Lapsed US ⏱️ 0.0 years remaining

Oxygen refuse converter

Assignee: Union Carbide Industrial Gases Technology Corp
•
Filing: 1972-12-29
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Granted: 1974-04-02
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Expires: 1992-12-29
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Abstract

Abstract Apparatus for disposing of refuse by converting it to useful gaseous products and inert solid residue comprising a vertical double frusto-pyramidal metal shaft tapering towards progressively smaller cross-sectional areas at both the top and at the base, having vapor-tight inlet means for refuse and oxygen and outlet means for product gas and molten residue.

Inventors

  • 👤 J Anderson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 18:41
CPC Classifications
F; F23; F23G; F23G5/00; F23G5/02; F23G5/027; F23G5/24; Y; Y10; Y10S; Y10S266/00; Y10S266/90

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 323 words
Apparatus for disposing of refuse by converting it to useful gaseous products and inert solid residue comprising in combination: 1. a vertical double frusto-pyramidal metal shaft tapering towards progressively smaller cross-sectional areas at both the top and at the base thereof, said shaft providing a drying zone at the top section thereof, a hearth at the base section thereof, and a thermal decomposition zone between said drying zone and said hearth, wherein the cross-sectional area at the base of the hearth is equal to or less than the value given by the formula: A R/8 where: A cross-sectional area at base of hearth (ft2) and R refuse feed rate (tons/day), 2. means for feeding an oxygen-containing gas into said hearth, 3. vapor-tight means for feeding refuse into the top section of said shaft to form a refuse bed therein, the cross-sectional area of said shaft at the level of the top surface of said refuse bed being at least equal to the value defined by the formula: B R (0.17 + 0.023 (100-P)/(p)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day), 4. conduit means communicating with the top section of said shaft for discharging the gaseous products formed, 5. a taphole communicating with said hearth for discharging molten residue therefrom, said taphole having a cross-sectional area greater than that defined by the formula: C 0.0035 RX where: C cross-sectional area of the tap (in2), R refuse feed rate (tons/day), and X percentage of metal, glass, ash and like high melting materials in the refuse (%), said taphole being provided with a pouring lip extending outwardly from the bottom edge of said taphole to guide the flow of molten residue discharged therefrom into 6. receptacle means for containing the discharged molten residue and for permitting same to solidify into a solid residue, and 7. means for removing said solidified residuE from said receptacle means.
Claim 2
Dependent Claim 323 words
Apparatus for disposing of refuse by converting it to useful gaseous products and inert solid residue comprising in combination: 1. a vertical double frusto-pyramidal metal shaft tapering towards progressively smaller cross-sectional areas at both the top and at the base thereof, said shaft providing a drying zone at the top section thereof, a hearth at the base section thereof, and a thermal decomposition zone between said drying zone and said hearth, wherein the cross-sectional area at the base of the hearth is equal to or less than the value given by the formula: A R/8 where: A cross-sectional area at base of hearth (ft2) and R refuse feed rate (tons/day), 2. means for feeding an oxygen-containing gas into said hearth, 3. vapor-tight means for feeding refuse into the top section of said shaft to form a refuse bed therein, the cross-sectional area of said shaft at the level of the top surface of said refuse bed being at least equal to the value defined by the formula: B R (0.17 + 0.023 (100-P)/(p)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day), 4. conduit means communicating with the top section of said shaft for discharging the gaseous products formed, 5. a taphole communicating with said hearth for discharging molten residue therefrom, said taphole having a cross-sectional area greater than that defined by the formula: C 0.0035 RX where: C cross-sectional area of the tap (in2), R refuse feed rate (tons/day), and X percentage of metal, glass, ash and like high melting materials in the refuse (%), said taphole being provided with a pouring lip extending outwardly from the bottom edge of said taphole to guide the flow of molten residue discharged therefrom into 6. receptacle means for containing the discharged molten residue and for permitting same to solidify into a solid residue, and 7. means for removing said solidified residuE from said receptacle means.
Claim 3
Dependent Claim 9 words
means for feeding an oxygen-containing gas into said hearth,
Claim 4
Dependent Claim 9 words
means for feeding an oxygen-containing gas into said hearth,
Claim 5
Dependent Claim 42 words
The refuse converter of claim 1 wherein the cross-sectional area at the base of the hearth is greater than the value given by the formula: A R/100 where: A cross-sectional area at base of hearth (ft2) and R refuse feed rate (tons/day).
Claim 6
Dependent Claim 9 words
means for feeding an oxygen-containing gas into said hearth,
Claim 7
Dependent Claim 9 words
means for feeding an oxygen-containing gas into said hearth,
Claim 8
Dependent Claim 58 words
The refuse converter of claim 1 wherein the cross-sectional area of said shaft at the level of the top surface of said refuse bed is no greater than the value defined by the formula: B 10R (0.17 + 0.023 (100-P)/(P)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day).
Claim 9
Dependent Claim 70 words
vapor-tight means for feeding refuse into the top section of said shaft to form a refuse bed therein, the cross-sectional area of said shaft at the level of the top surface of said refuse bed being at least equal to the value defined by the formula: B R (0.17 + 0.023 (100-P)/(p)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day),
Claim 10
Dependent Claim 70 words
vapor-tight means for feeding refuse into the top section of said shaft to form a refuse bed therein, the cross-sectional area of said shaft at the level of the top surface of said refuse bed being at least equal to the value defined by the formula: B R (0.17 + 0.023 (100-P)/(p)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day),
Claim 11
Dependent Claim 86 words
vapor-tight means for feeding refuse into the top section of said shaft to form a refuse bed therein, the cross-sectional area of said shaft at the level of the top surface of said refuse bed being at least equal to the value defined by the formula: B R (0.17 + 0.023 (100-P)/(P)) and no greater than the value defined by the formula: B 10R )0.17 + 0.023 (100-P)/(P)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day),
Claim 12
Dependent Claim 86 words
vapor-tight means for feeding refuse into the top section of said shaft to form a refuse bed therein, the cross-sectional area of said shaft at the level of the top surface of said refuse bed being at least equal to the value defined by the formula: B R (0.17 + 0.023 (100-P)/(P)) and no greater than the value defined by the formula: B 10R )0.17 + 0.023 (100-P)/(P)) where: B cross-sectional area (ft2), P percent oxygen in said oxygen-containing gas, and R refuse feed rate (tons/day),
Claim 13
Dependent Claim 16 words
conduit means communicating with the top section of said shaft for discharging the gaseous products formed,
Claim 14
Dependent Claim 16 words
conduit means communicating with the top section of said shaft for discharging the gaseous products formed,
Claim 15
Dependent Claim 38 words
The refuse converter of claim 1 wherein said taphole has a cross-sectional area no greater than the value defined by the formula: C 2.4R where: C cross-sectional area of the tap (in2), and R refuse feed rate (tons/day).
Claim 16
Dependent Claim 16 words
conduit means communicating with the top section of said shaft for discharging the gaseous products formed,
Claim 17
Dependent Claim 16 words
conduit means communicating with the top section of said shaft for discharging the gaseous products formed,
Claim 18
Dependent Claim 83 words
a taphole communicating with said hearth for discharging molten residue therefrom, said taphole having a cross-sectional area greater than that defined by the formula: C 0.0035 RX where: C cross-sectional area of the tap (in2), R refuse feed rate (tons/day), and X percentage of metal, glass, ash and like high melting materials in the refuse (%), said taphole being provided with a pouring lip extending outwardly from the bottom edge of said taphole to guide the flow of molten residue discharged therefrom into
Claim 19
Dependent Claim 83 words
a taphole communicating with said hearth for discharging molten residue therefrom, said taphole having a cross-sectional area greater than that defined by the formula: C 0.0035 RX where: C cross-sectional area of the tap (in2), R refuse feed rate (tons/day), and X percentage of metal, glass, ash and like high melting materials in the refuse (%), said taphole being provided with a pouring lip extending outwardly from the bottom edge of said taphole to guide the flow of molten residue discharged therefrom into
Claim 20
Dependent Claim 95 words
a taphole communicating with said hearth for discharging molten residue therefrom, said taphole having a cross-sectional area greater than that defined by the formula: C 0.0035 RX and no greater than the value defined by the formula: C 2.4R where: C cross-sectional area of the tap (in2), R refuse feed rate (tons/day), and X percentage of metal, glass, ash and like high melting materials in the refuse (%), said taphole being provided with a pouring lip extending outwardly from the bottom edge of said taphole to guide the flow of molten residue discharged therefrom into
Claim 21
Dependent Claim 95 words
a taphole communicating with said hearth for discharging molten residue therefrom, said taphole having a cross-sectional area greater than that defined by the formula: C 0.0035 RX and no greater than the value defined by the formula: C 2.4R where: C cross-sectional area of the tap (in2), R refuse feed rate (tons/day), and X percentage of metal, glass, ash and like high melting materials in the refuse (%), said taphole being provided with a pouring lip extending outwardly from the bottom edge of said taphole to guide the flow of molten residue discharged therefrom into
Claim 22
Dependent Claim 19 words
Apparatus for disposing of refuse by converting it to useful gaseous products and inert solid residue comprising in combination:
Claim 23
Dependent Claim 19 words
Apparatus for disposing of refuse by converting it to useful gaseous products and inert solid residue comprising in combination:
Claim 24
Dependent Claim 19 words
receptacle means for containing the discharged molten residue and for permitting same to solidify into a solid residue, and
Claim 25
Dependent Claim 19 words
receptacle means for containing the discharged molten residue and for permitting same to solidify into a solid residue, and
Claim 26
Dependent Claim 135 words
The refuse converter of claim 1 further including a tapping chamber for maintaining a continuous flow of molten residue from said taphole comprising: (a) a vapor tight enclosure surrounding the opening of said taphole to prevent said taphole from communicating with the surrounding atmosphere, (b) means for cooling said pouring lip, whereby the initial discharge of molten residue from the taphole forms a solidified protective layer along the wetted surface of said pouring lip, (c) pre-mixed type burner means adapted to burn a fuel-oxygen mixture for heating said taphole, disposed within said enclosure so as to direct the burner flame upon the opening of said taphole, and (d) auxiliary oxygen-containing gas discharge means positioned proximate to the burner such that at least a portion of the discharged oxygen-containing gas becomes mixed with the burner flame.
Claim 27
Dependent Claim 19 words
receptacle means for containing the discharged molten residue and for permitting same to solidify into a solid residue, and
Claim 28
Dependent Claim 19 words
receptacle means for containing the discharged molten residue and for permitting same to solidify into a solid residue, and
Claim 29
Dependent Claim 10 words
means for removing said solidified residuE from said receptacle means.
Claim 30
Dependent Claim 10 words
means for removing said solidified residuE from said receptacle means.
Claim 31
Dependent Claim 60 words
The refuse converter of claim 6 wherein said burner means comprises a pre-mixed type burner containing an inner tube for combusting a fuel-oxygen mixture concentrically aligned with an outer tube to define an annular passage therebetween for conducting an oxygen-containing gas such that at least a portion of the oxygen-containing gas discharged from the annulus becomes mixed with the flame.
Claim 32
Dependent Claim 10 words
means for removing said solified residue from said receptacle means.
Claim 33
Dependent Claim 10 words
means for removing said solified residue from said receptacle means.
Claim 34
Dependent Claim 30 words
The refuse converter of claim 6 wherein the distance between the discharge end of the burner and the taphole is less than 20 times the nozzle diameter of the burner.
Claim 35
Dependent Claim 18 words
The refuse converter of claim 1 further including means for cooling the metal shaft portion surrounding the hearth.

References Cited (Backward Citations)

US3122421A Cited
US3429361A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-04-01 1977-10-01 1978-04-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-04-01 1981-10-01 1982-04-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-04-01 1985-10-01 1986-04-02 $7700.00 Window Closed / Lapsed

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