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US3795288A Expired / Lapsed US ⏱️ 0.0 years remaining

Gas conduit with acoustic insulation comprising anisometric compressed and bonded multilayer knitted wire mesh composites

Assignee: Pall Corp
•
Filing: 1970-09-29
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Granted: 1974-03-05
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Expires: 1990-09-29
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Abstract

Abstract Gas conduits with acoustic insulation are provided which comprises anisometric compressed and bonded knitted wire mesh composites composed of a plurality of sheets of knitted wire mesh, superimposed at random orientation with respect to each other, compressed or densified to a voids volume within the range from about 10 to about 90 percent, and bonded together. The sheets are taken in sufficient number, usually at least five and preferably 10 or more, and as much as 1,000 or more, to form a self-supporting relatively non-resilient composite of high tensile strength and high breaking strength having an average pore diameter of less than 200 microns, and preferably less than 100 microns, that is relatively uniform in any unit area of the surface, and having an anisometric porosity, the through pores extending crosswise of the sheet greatly exceeding in number the through pores extending laterally of the sheet, which latter pores can be reduced vitually to zero in a highly compressed composite. The composite is formed by superimposing a plurality of knitted wire mesh sheets, annealing the composite to avoid wire breakage during later processing, compressing the composite to the desired density and anisometricity by application of pressure in a direction approximately perpendicular to the plane of the layers of the composite, and bonding the sheet layers and the wire filaments of the sheets together at their points of contact and/or crossing. The bonding holds the composite at the selected density, prevents relative movement of the wires in the composite, and in conjunction with the multilayer structure imparts the self-supporting nonresilient characteristic, together with high tensile strength and high breaking strength.

Inventors

  • 👤 D Pall

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 20:49
CPC Classifications
F; F16; F16L; F16L55/00; F16L55/02; F16L55/033; F16L55/0336; B; B01; B01D; B01D39/00; B01D39/10; B01D39/12

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 151 words
An acoustically-insulated gas conduit comprising a conduit defining at least one through-flow passage with laterally extending cells at one side thereof, a plurality of spaced transverse walls separating the cells one from another, and an air-permeable conduit wall comprising a porous fluid-permeable anisometric composite comprising a plurality of layers of knitted wire mesh, compressed to a maximum pore diameter below about 200 microns, and having the wires lying almost entirely in planes approximately parallel to the plane of the composite, and a voids volume of at least 10 percent, the wires at the interface of the interior layers being intermingled and interlocked with each other by such compression, and the wires and the layers being bonded together at their points of contact, the composite being connected to said transverse walls and extending across the cells in a manner to permit gas flow and sound to enter the cells from the passage.
Claim 2
Dependent Claim 151 words
An acoustically-insulated gas conduit comprising a conduit defining at least one through-flow passage with laterally extending cells at one side thereof, a plurality of spaced transverse walls separating the cells one from another, and an air-permeable conduit wall comprising a porous fluid-permeable anisometric composite comprising a plurality of layers of knitted wire mesh, compressed to a maximum pore diameter below about 200 microns, and having the wires lying almost entirely in planes approximately parallel to the plane of the composite, and a voids volume of at least 10 percent, the wires at the interface of the interior layers being intermingled and interlocked with each other by such compression, and the wires and the layers being bonded together at their points of contact, the composite being connected to said transverse walls and extending across the cells in a manner to permit gas flow and sound to enter the cells from the passage.
Claim 3
Dependent Claim 27 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the fluid-permeable composite has a thickness within the range from about 0.001 to about 0.5 inch.
Claim 4
Dependent Claim 28 words
An acoustically-insulated gas conduit in accordance with claim 1, wherein the wires within each layer and at the interface of the layers of the composite are sinter-bonded together.
Claim 5
Dependent Claim 21 words
An acoustically-insulated gas conduit in accordance with claim 1, wherein the layers of the fluid-permeable composite are of weft-type knitted mesh.
Claim 6
Dependent Claim 21 words
An acoustically-insulated gas conduit in accordance with claim 1, wherein the layers of the fluid-permeable composite are of warp-type knitted mesh.
Claim 7
Dependent Claim 28 words
An acoustically-insulated gas conduit in accordance with claim 1, wherein the layers of the fluid-permeable composite are of knitted mesh having less than 30 needle ends per inch.
Claim 8
Dependent Claim 19 words
An acoustically-insulated gas conduit in accordance with claim 1, wherein the fluid-permeable composite is made of stainless steel wire.
Claim 9
Dependent Claim 25 words
An acoustically-insulated gas conduit in accordance with claim 1, in which there are at least five layers of knitted wire mesh in one fluid-permeable composite.
Claim 10
Dependent Claim 37 words
An acoustically-insulated gas conduit in accordance with claim 1, wherein the wires of the fluid-permeable composite are deformed at their points of crossing, so as to have a lesser height and a greater width at those points.
Claim 11
Dependent Claim 23 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the fluid-permeable composite has the wires sinter-bonded at their points of crossing.
Claim 12
Dependent Claim 34 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the fluid-permeable composite has a modulus of elasticity of at least 3.3 percent of the modulus of solid sheet of the same material.
Claim 13
Dependent Claim 25 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the air-permeable conduit wall, laterally extending cells and transverse walls enclose the through-flow passage.
Claim 14
Dependent Claim 23 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the fluid-permeable composite has a layer of woven wire mesh bonded thereto.
Claim 15
Dependent Claim 23 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the fluid-permeable composite has a layer of perforated metal sheet, bonded thereto.
Claim 16
Dependent Claim 34 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the air permeable conduit wall comprises portions of porous composite material and non-porous metal sheet material disposed alternatingly and across adjacent cells, respectively.
Claim 17
Dependent Claim 17 words
An acoustically-insulated gas conduit in accordance with claim 1, in which the cells contain sound absorbent material.
Claim 18
Dependent Claim 27 words
An acoustically-insulated gas conduit in accordance with claim 1, in which cells and transverse walls comprise a plurality of honeycomb cell layers spaced by laterally extending dividers.

References Cited (Backward Citations)

US3123446A Cited
GB733329A Cited
US3353626A Cited
US3439774A Cited
FR1513952A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-03-04 1977-09-03 1978-03-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-03-04 1981-09-03 1982-03-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-03-04 1985-09-03 1986-03-05 $7700.00 Window Closed / Lapsed

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