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US3791783A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus for forming fiber preforms

Assignee: Structural Fibers Inc
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Filing: 1971-06-28
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Granted: 1974-02-12
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Expires: 1991-06-28
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Abstract

Abstract A machine for fabricating fibrous preforms which may be used in molding fiber-reinforced plastic articles by impregnating the preform with a suitable thermosetting resin. The preform is a unitary, seamless, porous cylinder having a closed bottom and comprises short lengths of fibers which are bonded together by a cured resin binder. The machine according to this invention includes a screen form which defines the shape of the preform to be formed. The form has an open mouth, a cylindrical sidewall, and a closed opposite end and is mounted for rotation about its horizontal axis. The outside surface of the screen form is substantially enclosed by a chamber, and an exhaust fan is provided in the chamber to draw air through the form from the inside to the outside thereof. A fiber dispenser, which comprises a tube, extends into the screen form and includes a chopper at one end for chopping continuous filaments into short lengths. The chopped filaments are blown through the tube and are deposited on the screen as the screen is rotated. The tube is mounted on a carriage and is movable from an initial position wherein its discharge mouth is located closely adjacent the center of the closed end of the screen, to a position which is closely spaced from the sidewall of the screen, and then along the sidewall to the open mouth of the screen. A binder resin dispenser is provided adjacent the discharge mouth of the tube so that the binder resin is deposited on the fibers as they are deposited on the screen.

Inventors

  • 👤 R Damon
  • 👤 A Wiltshire

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 22:21
CPC Classifications
B; B29; B29B; B29B11/00; B29B11/14; B29B11/16; B27; B27N; B27N5/00; B27N5/02; B29C; B29C41/00; B29C41/02; B29C41/04; B29C41/042; B29C41/34; B29C41/36; B29C41/365; B29C70/00; B29C70/04; B29C70/28; B29C70/30; B29C70/32; B29C70/323; B29C70/326; B29K; B29K2105/00; B29K2105/06; B29K2105/12

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 272 words
Apparatus for making fibrous preforms for use in molding fiber-reinforced plastic articles, comprising a perforated form which defines the shape of the preform to be formed, said form having an open mouth, a cylindrical sidewall, and a closed opposite end and having its outside surface substantially enclosed by a chamber, fan means for exhausting air from said chamber to draw air through said form, means for mounting said form in a horizontal position and for rotating said form about a horizontal axis of the form, said mounting and rotating means including a motor having a drive shaft, a driving plate fixed to said drive shaft, drive fingers fixed to and extending from said driving plate, drive ring means having a central opening fixed to the other end of said drive fingers, means for mounting said screen form within the opening in said drive ring, and roller means fixed on said housing for supporting said drive ring, means for dispensing chopped fibers within said form, said dispensing means having a discharge end, means for initially positioning said discharge end at a location which is closely spaced from said closed end of the form and on the axis of said form, means for moving said discharge end from its initial position to a location which is closely spaced from said cylindrical sidewall while substantially following the contour of said closed end and for then moving said discharge end along the extent of said sidewall while maintaining the space between said discharge end and said sidewall, whereby fibers are deposited against the entire inner surface of said form and are retained thereon by said vacuum.
Claim 2
Dependent Claim 272 words
Apparatus for making fibrous preforms for use in molding fiber-reinforced plastic articles, comprising a perforated form which defines the shape of the preform to be formed, said form having an open mouth, a cylindrical sidewall, and a closed opposite end and having its outside surface substantially enclosed by a chamber, fan means for exhausting air from said chamber to draw air through said form, means for mounting said form in a horizontal position and for rotating said form about a horizontal axis of the form, said mounting and rotating means including a motor having a drive shaft, a driving plate fixed to said drive shaft, drive fingers fixed to and extending from said driving plate, drive ring means having a central opening fixed to the other end of said drive fingers, means for mounting said screen form within the opening in said drive ring, and roller means fixed on said housing for supporting said drive ring, means for dispensing chopped fibers within said form, said dispensing means having a discharge end, means for initially positioning said discharge end at a location which is closely spaced from said closed end of the form and on the axis of said form, means for moving said discharge end from its initial position to a location which is closely spaced from said cylindrical sidewall while substantially following the contour of said closed end and for then moving said discharge end along the extent of said sidewall while maintaining the space between said discharge end and said sidewall, whereby fibers are deposited against the entire inner surface of said form and are retained thereon by said vacuum.
Claim 3
Dependent Claim 41 words
Apparatus according to claim 1, wherein said fiber dispensing means comprises a hollow tube having said discharge end at one end and having a fiber chopper at said other end and having blower means for blowing said fibers through said tube.
Claim 4
Dependent Claim 25 words
Apparatus according to claim 2, wherein said moving means includes a carriage supported by guide rods for movement toward and away from said screen form.
Claim 5
Dependent Claim 19 words
Apparatus according to claim 3, wherein said moving means includes a motor driven lead screw for moving said carriage.

References Cited (Backward Citations)

US25587A Cited
US2870054A Cited
US3177275A Cited
US3381069A Cited
US3654002A Cited
US3687587A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-02-11 1977-08-13 1978-02-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-02-11 1981-08-13 1982-02-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-02-11 1985-08-13 1986-02-12 $7700.00 Window Closed / Lapsed

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