Abstract A vibratory welding apparatus for providing metal to metal welds at a plurality of circumferentially spaced locations of a workpiece, such as a motor armature, comprises a welding apparatus having a tip for engaging the workpiece. A nesting structure for the workpiece includes means for locating the workpiece relative to the tip, means for rotationally indexing in stepped fashion the workpiece on the nesting structure and alternatingly urging the workpiece into forced contact with the tip and then withdrawing it therefrom. Control means sequence the rotationally indexing and force engagement means as well as the vibratory welding apparatus. Energy control means are used to provide substantially equal amounts of energy per each weld.
A vibratory welding apparatus comprising: a source of vibratory energy having a workpiece engaging tip; a nesting structure adapted to receive a workpiece and support it to cause a location to be welded to be in correlated position relative to said tip; movable means coupled to said nesting structure for causing said workpiece to undergo reciprocating motion to provide alternatingly forced engagement between said tip and workpiece and causing the workpiece to be withdrawn from said tip; further means coupled to said nesting structure for rotationally indexing the workpiece supported on said structure in stepped fashion to expose sequentially different circumferentially spaced locations of the workpiece to said tip; control means coupled to said source of vibratory energy, said movable means and to said further means for causing the workpiece to undergo said reciprocating motion, for rotationally indexing the workpiece when the workpiece is withdrawn from said tip and for actuating said source when said tip is in forced engagement with the workpiece, and said control means including an energy control means for operating said source in a manner to provide substantially equal amounts of vibratory energy during each actuation of said source, and including also a counting means for inhibiting operation of said movable means and of said further means when a predetermined quantity of said circumferentially spaced locations have been exposed to vibratory energy from said tip.
Claim 2
Dependent Claim
229 words
A vibratory welding apparatus comprising: a source of vibratory energy having a workpiece engaging tip; a nesting structure adapted to receive a workpiece and support it to cause a location to be welded to be in correlated position relative to said tip; movable means coupled to said nesting structure for causing said workpiece to undergo reciprocating motion to provide alternatingly forced engagement between said tip and workpiece and causing the workpiece to be withdrawn from said tip; further means coupled to said nesting structure for rotationally indexing the workpiece supported on said structure in stepped fashion to expose sequentially different circumferentially spaced locations of the workpiece to said tip; control means coupled to said source of vibratory energy, said movable means and to said further means for causing the workpiece to undergo said reciprocating motion, for rotationally indexing the workpiece when the workpiece is withdrawn from said tip and for actuating said source when said tip is in forced engagement with the workpiece, and said control means including an energy control means for operating said source in a manner to provide substantially equal amounts of vibratory energy during each actuation of said source, and including also a counting means for inhibiting operation of said movable means and of said further means when a predetermined quantity of said circumferentially spaced locations have been exposed to vibratory energy from said tip.
Claim 3
Dependent Claim
63 words
A vibratory welding apparatus as set forth in claim 1, said movable means comprising a motor adapted to rotate a cam means which exerts when rotated a force upon a gas filled pressure ceLl forming a part of said nesting structure, said pressure cell responsive to the force exerted by said cam means causing the workpiece to be in engagement with said tip.
Claim 4
Dependent Claim
44 words
A vibratory welding apparatus as set forth in claim 2, said motor being further adapted to undergo bidirectional motion, and sensing means coupled for stopping rotation of said motor and cam means when a predetermined engagement pressure between said tip and workpiece is attained.