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US3791144A Expired / Lapsed US ⏱️ 0.0 years remaining

Reactor assembly to reduce automotive emissions from an internal combustion engine

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1972-03-31
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Granted: 1974-02-12
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Expires: 1992-03-31
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Abstract

Abstract The level of contaminants in exhaust gases emitted from the exhaust ports of an internal combustion engine is markedly reduced by mixing the exhaust gases with air, oxidizing carbon monoxide and hydrocarbons in the mixture in the area adjacent to the exhaust ports during start-up and oxidizing the carbon monoxide and hydrocarbons in a reactor when normal operating temperatures are reached. Flameholders are utilized in each exhaust port of the engine to speed warm-up and lower emissions. A further refinement is the recycle of cooled exhaust gases under certain operating conditions. The reactor is preferentially of the type comprising a generally annular or circular combustion chamber, with exhaust inlet means disposed to tangentially introduce the exhaust gases into the combustion chamber and also containing exhaust outlet means positioned and proportioned relative to the inlet means so that the exhaust gases leaving the reactor through the outlet means are substantially completely combusted. A further refinement is the utilization of nitrogen oxides reducing catalyst means located upstream of the reactor for reducing the level of nitrogen oxides in the exhaust gases prior to combustion thereof in the reactor.

Inventors

  • 👤 R Lang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 09:55
CPC Classifications
F; F01; F01N; F01N13/00; F01N13/011; F01N3/00; F01N3/06; F01N3/08; F01N3/10; F01N3/18; F01N3/22; F01N3/227; F01N3/24; F01N3/30; F02; F02B; F02B75/00; F02B75/16; F02B75/18; F02B75/22; F02M; F02M26/00; F02M26/13; F02M26/14; F02M26/15; F02M26/22; F02M26/23; F02M26/27; F02M26/33; F01N2430/00; F01N2430/06; F01N2470/00; F01N2470/14; F01N2470/30; F02M2026/001; F02M2026/002; F02M2026/009; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 243 words
An assembly for reducing the level of contaminants in exhaust gases emitted from The exhaust ports of an internal combustion engine containing a fuel enrichment device for increasing the fuel:air ratio in the engine during the warm-up period of the engine''s operation which comprises: a. means for introducing air to said exhaust ports to mix with said exhaust gases; b. combustion stabilizing means, separate and independent of said air introduction means and located adjacent to said exhaust ports and entirely downstream of said air introduction means, for stabilizing the combustion of the air-exhaust gas mixture which occurs in the region of said exhaust ports thereby providing, during said warm-up period, reduced levels of unburned contaminants emitted into the atmosphere and rapid warm-up of reactor means located downstream of said combustion stabilizing means; and c. reactor means, located downstream of said combustion stabilizing means, for combusting any uncombusted air-exhaust gas mixture, said reactor means comprising wall means defining a generally annular combustion chamber having inner and outer boundaries, exhaust inlet means defined in the wall means comprising the outer boundary of said chamber, said inlet means being disposed to tangentially introduce said air-exhaust gases mixture into said combustion chamber, and exhaust outlet means defined in the wall means comprising the inner boundary of said chamber, said exhaust outlet being positioned and proportioned relative to said inlet means so that the exhaust gases leaving the reactor through said exhaust outlet means are substantially completely combusted.
Claim 2
Dependent Claim 134 words
The assembly of claim 1 in which the reactor comprises wall means defining a generally circular combustion chamber and including a pair of generally opposite end walls, exhaust inlet means defined in said wall means and being disposed to tangentially introduce the exhaust gases into said combustion chamber, and exhaust outlet means defined in one of said end walls, said exhaust outlet means being of a size substantially less than the size of the end wall containing said exhaust outlet means and being positioned and proportioned relative to said inlet means so as to thereby create within said combustion chamber a recirculation of at least a portion of the combusted exhaust gases with fresh exhaust gases entering through said inlet means, prior to exit of the combusted exhaust gases through said exhaust outlet means.
Claim 3
Dependent Claim 72 words
The assembly of claim 1 which (a) includes nitrogen oxides reducing catalyst means located downstream and adjacent to some, but not all of the exhaust ports, (b) the air introduction means are constructed in a manner such that air is not introduced to those exhaust ports which are adjacent said catalyst means, and (c) there are no combustion stabilizing means adjacent to those exhaust ports which are adjacent to said catalyst means.
Claim 4
Dependent Claim 100 words
The assembly of claim 1 in which the reactor means comprises wall means defining a generally annular combustion chamber having inner and outer boundaries, exhaust inlet means defined in the wall means comprising the outer boundary of said chamber, said inlet means being disposed to tangentially introduce said air-exhaust gases mixture into said combustion chamber, and exhaust outlet means defined in the wall means comprising the inner boundary of said chamber, said exhaust outlet being positioned and proportioned relative to said inlet means so that the exhaust gases leaving the reactor through said exhaust outlet means are substantially completely combusted.
Claim 5
Dependent Claim 41 words
The assembly of claim 5 in which the reactor means contains end plate means extending across the inner boundary of said combustion chamber to form a downstream plenum chamber for the gases leaving the reactor means through said exhaust outlet means.
Claim 6
Dependent Claim 41 words
The assembly of claim 5 which includes thermal means responsive to the temperature of the reactor means and operatively connected to fuel enrichment device that the fuel:air ratio in said engine increases and decreases, as said temperature decreases and iNcreases, respectively.
Claim 7
Dependent Claim 14 words
The assembly of claim 5 in which the combustion chamber has a toroidal configuration.
Claim 8
Dependent Claim 57 words
The assembly of claim 8 in which the engine contains fuel introduction means and throttle plate means and the assembly includes means for recycling a portion of effluent from the reactor means back to an intake of the engine at a point intermediate that of the fuel introduction means and the throttle plate means of said engine.
Claim 9
Dependent Claim 37 words
The assembly of claim 5 in which the combustion chamber has a generally cylindrical configuration and the exhaust outlet has a long dimension which is oriented in the direction of the central axis of the combustion chamber.
Claim 10
Dependent Claim 57 words
The assembly of claim 10 in which the engine contains fuel introduction means and throttle plate means and the assembly includes means for recycling a portion of effluent from the reactor means back to an intake of the engine at a point intermediate that of the fuel introduction means and the throttle plate means of said engine.
Claim 11
Dependent Claim 57 words
The assembly of claim 1 in which the engine contains fuel introduction means and throttle plate means and the assembly includes means for recycling a portion of effluent from the reactor means back to an intake of the engine at a point intermediate that of the fuel introduction means and the throttle plate means of said engine.
Claim 12
Dependent Claim 97 words
An improved reactor for combusting exhaust gases comprising wall means defining a generally annular combustion chamber having inner and outer boundaries, exhaust inlet means defined in the wall means comprising the outer boundary of said chamber, said inlet means being disposed to tangentially introduce said exhaust gases into said combustion chamber, and exhaust outlet means defined in the wall means comprising the inner boundary of said chamber, said exhaust outlet means being positioned and proportioned relative to said inlet means so that the exhaust gases leaving the reactor through said exhaust outlet means are substantially completely combusted.
Claim 13
Dependent Claim 36 words
The reactor of claim 13 which contains end plate means extending across the inner boundary of said combustion chamber to form a downstream plenum chamber from the gases leaving the reactor through said exhaust outlet means.
Claim 14
Dependent Claim 14 words
The reactor of claim 13 in which the combustion chamber has a toroidal configuration.
Claim 15
Dependent Claim 19 words
The reactor of claim 13 which includes nitrogen oxides reducing catalyst means located upstream of said exhaust inlet means.
Claim 16
Dependent Claim 37 words
The reactor of claim 13 in which the combustion chamber has a generally cylindrical configuration and the exhaust outlet has a long dimension which is oriented in the direction of the central axis of the combustion chamber.
Claim 17
Dependent Claim 140 words
An assembly for reducing the level of contaminants in exhaust gases emitted from the exhaust ports of an internal combustion engine which comprises: a. conduit means communicating with each exhaust port and a reactor means; b. means for introducing air to mix with said exhaust gases; c. said reactor means comprising wall means defining a generally annular combustion chamber having inner and outer boundaries, exhaust inlet means defined in the wall means comprising the outer boundary of said chamber, said inlet means being disposed to tangentially introduce said air-exhaust gases mixture into said combustion chamber, and exhaust outlet means defined in the wall means comprising the inner boundary of said chamber, said exhaust outlet being positioned and proportioned relative to said inlet means so that the exhaust gases leaving the reactor through said exhaust outlet means are substantially completely combusted.
Claim 18
Dependent Claim 40 words
The assembly of claim 18 in which the reactor means contains end plate means extending across the inner boundary of said combustion chamber to form a downstream plenum chamber from the gases leaving the reactor through said exhaust outlet means.
Claim 19
Dependent Claim 14 words
The assembly of claim 18 in which the combustion chamber has a toroidal configuration.
Claim 20
Dependent Claim 37 words
The reactor of claim 18 in wHich the combustion chamber has a generally cylindrical configuration and the exhaust outlet has a long dimension which is oriented in the direction of the central axis of the combustion chamber.
Claim 21
Dependent Claim 19 words
The assembly of claim 18 which includes nitrogen oxides reducing catalyst means located upstream of said air introduction means.
Claim 22
Dependent Claim 55 words
The assembly of claim 18 which includes (a) nitrogen oxides reducing catalyst means located upstream of the air introduction means and within only some of said conduit means; and (b) means for introducing air to those exhaust ports which are in communication with those conduit means which do not contain nitrogen oxides reducing catalyst means.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-02-11 1977-08-13 1978-02-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-02-11 1981-08-13 1982-02-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-02-11 1985-08-13 1986-02-12 $7700.00 Window Closed / Lapsed

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