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US3784414A Expired / Lapsed US ⏱️ 0.0 years remaining

Battery sealant carrier having adhesive patches impregnated therein and a method for making it

Assignee: ESB Inc
•
Filing: 1972-06-01
•
Granted: 1974-01-08
•
Expires: 1992-06-01
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Abstract

Abstract A battery sealant carrier is impregnated with adhesive patches each of which is in the form of a closed loop. The surfaces of the adhesive patches rise above the surfaces of the carrier on at least one and preferably both sides of the carrier. The patches are produced by passing the carrier between a pair of applicators, the first of which has a surface that is sufficiently rigid and uncompressible so that it does not deform and the second of which has a surface that is sufficiently elastomeric so that it deforms during adhesive application. Preferably the two applicators apply adhesive to the carrier simultaneously. The adhesive patches applied by the second applicator are preferably applied at a higher viscosity than those applied by the first applicator. Preferably the sealant carrier is also the battery separator material, in which case there is an area of separator material inside each adhesive patch into which the adhesive has not been impregnated; alternatively, the sealant carrier may have a void area inside each adhesive patch, with the void area being provided to receive a piece of battery separator material.

Inventors

  • 👤 W Macaulay
  • 👤 Maria R Santa
  • 👤 R Feldhake
  • 👤 D Higgins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 22:23
CPC Classifications
H; H01; H01M; H01M6/00; H01M6/42; H01M6/46; H01M50/00; H01M50/10; H01M50/102; H01M50/105; Y; Y10; Y10T; Y10T156/00; Y10T156/10

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 15 words
The method of claim 1 in which the first and second patches are applIed simultaneously.
Claim 2
Dependent Claim 95 words
The method of claim 1 in which a. the first patch is applied by a first applicator the surface of which has a recessed area in the configuration of the desired adhesive patch and in which the recessed area contains adhesive to be transferred to the carrier strip, and b. the second patch is applied by a second applicator on the surface of which is a quantity of adhesive, which quantity of adhesive is of the configuration of the desired second patch and which quantity of adhesive rises above the surface of the second applicator.
Claim 3
Dependent Claim 65 words
The method of claim 1 in which a. the first patches are applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patches, and, b. the second patches are applied by an applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patches.
Claim 4
Dependent Claim 65 words
The method of claim 2 in which a. the first patch is applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patch, and b. the second patch is applied by an applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patch.
Claim 5
Dependent Claim 95 words
The method of claim 2 in which a. the first patch is applied by a first applicator the surface of which has a recessed area in the configuration of the desired adhesive patch and in which the recessed area contains adhesive to be transferred to the carrier strip, and b. the second patch is applied by a second applicator on the surface of which is a quantity of adhesive, which quantity of adhesive is of the configuration of the desired second patch and which quantity of adhesive rises above the surface of the second applicator.
Claim 6
Dependent Claim 65 words
The method of claim 3 in which a. the first patch is applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patch, and b. the second patch is applied by an applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patch.
Claim 7
Dependent Claim 67 words
The method of claim 6 in which a. the first patch is applied by a first applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patch, and b. the second patch is applied by a second applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patch.
Claim 8
Dependent Claim 196 words
An improvement in a method of impregnating adhesive patches into a battery sealant carrier comprising: a. applying a first patch of adhesive onto one side of the sealant carrier so that the first patch is in the form of a closed loop; and, b. applying a second patch of adhesive onto the other side of the sealant carrier so that the first patch is in the form of a closed loop and so that the second patch is substantially opposite and coextensive with the first patch, wherein the improvement comprises c. applying the first patch with a first applicator the surface of which has a recessed area in the configuration of the desired adhesive patch and in which the recessed area contains adhesive to be transferred to the carrier strip, d. applying the second patch with a second applicator on the surface of which is a quantity of adhesive, which quantity of adhesive is of the configuration of the desired second patch and which quantity of adhesive rises above the surface of the second applicator, and e. applying at least one of the patches so that its surface rises above the surface of the sealant carrier.
Claim 9
Dependent Claim 67 words
The method of claim 9 in which a. the first patch is applied by a first applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform suBstantially during application of the first patch, and b. the second patch is applied by a second applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patch.
Claim 10
Dependent Claim 168 words
An improvement in a method of impregnating adhesive patches into a battery sealant carrier comprising: a. applying a first patch of adhesive onto one side of the sealant carrier so that the first patch is in the form of a closed loop; and b. applying a second patch of adhesive onto the other side of the sealant carrier so that the second patch is in the form of a closed loop and so that the second patch is substantially opposite and coextensive with the first patch, wherein the improvement comprises c. applying the first patch with a first applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patch, d. applying the second patch with a second applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patch, and e. applying at least one of the patches so that its surface rises above the surface of the sealant carrier.
Claim 11
Dependent Claim 133 words
An improvement in a method of impregnating adhesive patches into a continuous strip of a battery sealant carrier comprising: a. applying a succession of first patches of adhesive onto one side of a continuous strip of batter sealant carrier so that each first patch is in the form of a closed loop; and, b. applying a succession of second patches of adhesive onto the other side of the sealant carrier so that each second patch is in the form of a closed loop and so that each second patch is substantially opposite and coextensive with a first patch, wherein the improvement comprises c. applying the first and second patches at different viscosities, and d. applying at least one of the patches so that its surface rises above the surface of the sealant carrier.
Claim 12
Dependent Claim 66 words
Thee method of claim 12 in which a. the first patches are applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during the application of the first patches, and b. the second patches are applied by an applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patches.
Claim 13
Dependent Claim 15 words
The method of claim 12 in which the first and second patches are applied simultaneously.
Claim 14
Dependent Claim 95 words
The method of claim 12 in which a. the first patch is applied by a first applicator the surface of which has a recessed area in the configuration of the desired adhesive patch and in which the recessed area contains adhesive to be transferred to the carrier strip, and b. the second patch is applied by a second applicator on the surface of which is a quantity of adhesive, which quantity of adhesive is of the configuration of the desired second patch and which quantity of adhesive rises above the surface of the second applicator.
Claim 15
Dependent Claim 95 words
The method of claim 14 in which a. the first patch is applied by a first applicator the surface of which has a recessed area in the configuration of the desired adhesive patch and in which the recessed are contains adhesive to be transferred to the carrier strip, and b. the second patch is applied by a second applicator on the surface of which is a quantity of adhesive, which quantity of adhesive is of the configuration of the desired second patch and which quantity of adhesive rises above the surface of the second applicator.
Claim 16
Dependent Claim 65 words
The method of claim 14 in which a. the first patches are applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patches, and, b. the second patches are applied by an applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patches.
Claim 17
Dependent Claim 66 words
The Method of claim 15 in which a. the first patches are applied by an applicator to the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patches, and, b. the second patches are applied by an applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patches.
Claim 18
Dependent Claim 66 words
The method of claim 16 in which a. the first patch is applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patch, and b. the second patch is applied by a second applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patch.
Claim 19
Dependent Claim 208 words
An improvement in a method of impregnating adhesive patches into a continuous strip of a battery sealant carrier comprising: a. applying a succession of first patches of adhesive onto one side of a continuous strip of battery sealant carrier so that each first patch is in the form of a closed loop; and, b. applying a succession of second patches of adhesive onto the other side of the sealant carrier so that each second patch is in the form of a closed loop and so that each second patch is substantially opposite and coextensive with a first patch, wherein the improvement comprises c. applying the first patches with a first applicator the surface of which has a recessed area in the configuration of the desired adhesive patch and in which the recessed area contains adhesive to be transferred to the carrier strip, d. applying the second patches with a second applicator on the surface of which is a quantity of adhesive, which quantity of adhesive is of the configuration of the desired second patch and which quantity of adhesive rises above the surface of the second applicator, and e. applying at least one of the patches so that its surface rises above the surface of the sealant carrier.
Claim 20
Dependent Claim 64 words
The method of claim 20 in which a. the first patch is applied by an applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patch, and b. the second patch is applied by an applicator the surface of which sufficiently elastomeric so that it deforms during application of the second patch.
Claim 21
Dependent Claim 179 words
An improvement in a method of impregnating adhesive patches into a continuous strip of battery sealant carrier comprising: a. applying a succession of first patches of adhesive onto one side of a continuous strip of battery sealant carrier so that each first patch is in the form of a closed loop; and, b. applying a succession of second patches of adhesive onto the other side of the sealant carrier so that each second patch is in the form of a closed loop and so that each second patch is substantially opposite and coextensive with a first patch, wherein the improvement comprises c. applying the first patches with a first applicator the surface of which is sufficiently rigid and uncompressible so that it does not deform substantially during application of the first patches, d. applying the second patches with a second applicator the surface of which is sufficiently elastomeric so that it deforms during application of the second patches, and, e. applying at least one of the patches so that its surface rises above the surface of the sealant carrier.

References Cited (Backward Citations)

US3694268A Cited
US3701690A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-01-07 1977-07-09 1978-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-01-07 1981-07-09 1982-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-01-07 1985-07-09 1986-01-08 $7700.00 Window Closed / Lapsed

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