Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
281 words
Apparatus for The continuous heat processing of pellets, characterized by the cushioning of the pellets during preheating and incipient hardening to minimize breakage or attrition, wherein the pellets are enveloped in inert particulate material at all stages of processing comprising: a. a pellet-forming apparatus, b. a first enclosure containing a fluidized bed of solid particles of inert material arranged to continuously receive green pellets and buoyantly move them to a point of discharge with means for maintaining the fluidized bed at an elevated temperature to preheat and dry the pellets as they are carried to the point of discharge, c. a second enclosure containing a fluidized bed similar to the first into which the dry preheated pellets from the first unit are directly discharged, said second enclosure having means for maintaining the fluidized bed at a temperature higher than the first to effect incipient hardening of the pellets, d. means for charging fluidized gas to each of said enclosures so arranged as to direct the movement of the pellets through said enclosures, e. a columnar reactor arranged to continuously receive hardened pellets directly from said second enclosure at its upper end, said reactor having means for continuously supplying highlyheated inert particulate material into the upper end thereof to envelop the pellets as they are discharged into the upper end thereof, and f. means at the bottom of the reactor for continuously removing and separating pellets and particulate material to effect a continuous downward movement of the pellets and particulate material through the column at a controlled rate, g. said apparatus thereby effecting the processing of the pellets continuously while they are randomly enveloped in and separated by hot inert particulate material.
Claim 2
Dependent Claim
281 words
Apparatus for The continuous heat processing of pellets, characterized by the cushioning of the pellets during preheating and incipient hardening to minimize breakage or attrition, wherein the pellets are enveloped in inert particulate material at all stages of processing comprising: a. a pellet-forming apparatus, b. a first enclosure containing a fluidized bed of solid particles of inert material arranged to continuously receive green pellets and buoyantly move them to a point of discharge with means for maintaining the fluidized bed at an elevated temperature to preheat and dry the pellets as they are carried to the point of discharge, c. a second enclosure containing a fluidized bed similar to the first into which the dry preheated pellets from the first unit are directly discharged, said second enclosure having means for maintaining the fluidized bed at a temperature higher than the first to effect incipient hardening of the pellets, d. means for charging fluidized gas to each of said enclosures so arranged as to direct the movement of the pellets through said enclosures, e. a columnar reactor arranged to continuously receive hardened pellets directly from said second enclosure at its upper end, said reactor having means for continuously supplying highlyheated inert particulate material into the upper end thereof to envelop the pellets as they are discharged into the upper end thereof, and f. means at the bottom of the reactor for continuously removing and separating pellets and particulate material to effect a continuous downward movement of the pellets and particulate material through the column at a controlled rate, g. said apparatus thereby effecting the processing of the pellets continuously while they are randomly enveloped in and separated by hot inert particulate material.
Claim 3
Dependent Claim
56 words
Apparatus for the continuous heat-processing of pellets wherein the pellets are enveloped in inert particulate material at all stages of processing as defined in claim 1 including means for separating dried and preheated pellets from said solid particles of inert material discharged from said first enclosure prior to charging of said pellets into said second enclosure.
Claim 4
Dependent Claim
42 words
Apparatus for the continuous heat-processing of pellets wherein the pellets are enveloped in inert particulate material at all stages of processing as defined in claim 2 including means for reheating and returning said separated inert material for recycle to said first enclosure.
Claim 5
Dependent Claim
53 words
Apparatus for continuous heat-processing of pellets wherein the pellets are enveloped in inert particulate material at all stages of processing as defined in claim 2 including means for separating hardened pellets from solid particles of said fluidized bed discharged from the second enclosure prior to envelopment of said pellets in said columnar reactor.
Claim 6
Dependent Claim
49 words
Apparatus for continuous heat-processing of pellets wherein the pellets are enveloped in inert particulate material at all stages of processing as defined in claim 5 including means for reheating and returning said separated solid particles of said fluidized bed of the second enclosure for recycle to said second enclosure.
Claim 7
Dependent Claim
51 words
Apparatus for continuous heat-processing of pellets wherein the pellets are enveloped in inert particulate material at all stages of processing as defined in claim 1 including means for charging a reducing gas to the lower portion of said columnar reactor for countercurrent flow to said movement of pellets and particulate material.
Claim 8
Dependent Claim
48 words
Apparatus for continuous heat processing of pellets wherein the pellets are enveloped in inert particulate material at all stages of processing as defined in claim 1 including means for exhausting gases from said columnar reactor and means for cooling said exhaust gases to remove volatile metals present therein.
Claim 9
Dependent Claim
155 words
Apparatus for use in the manufacture of pellets containing agglomerated mineral particles comprising: a. a pelletizing unit for continuously forming moist green pellets, b. an Enclosure into which the moist green pellets are discharged by gravity, said enclosure containing a fluidized bed of heated finely-divided inert particulate material to cushion the pellets as they gravitate into the enclosure and through which they become randomly distributed, c. means for continuously progressing said bed from one end of the enclosure toward the other while maintaining the bed in a heated condition and discharging the material and pellets from the other end, whereby the pellets are dried and preheated while buoyed in said bed, d. means for separating the preheated and dried pellets from the particulate material upon discharge at said other end, and e. means for heating and recycling the separated particulate material to the end of said enclosure into which the moist green pellets are discharged.
Claim 10
Dependent Claim
155 words
Apparatus for use in the manufacture of pellets containing agglomerated mineral particles comprising: a. a pelletizing unit for continuously forming moist green pellets, b. an Enclosure into which the moist green pellets are discharged by gravity, said enclosure containing a fluidized bed of heated finely-divided inert particulate material to cushion the pellets as they gravitate into the enclosure and through which they become randomly distributed, c. means for continuously progressing said bed from one end of the enclosure toward the other while maintaining the bed in a heated condition and discharging the material and pellets from the other end, whereby the pellets are dried and preheated while buoyed in said bed, d. means for separating the preheated and dried pellets from the particulate material upon discharge at said other end, and e. means for heating and recycling the separated particulate material to the end of said enclosure into which the moist green pellets are discharged.
Claim 11
Dependent Claim
124 words
Apparatus for use in the manufacture of pellets containing agglomerated mineral particles as defined in claim 8 including: a. a second enclosure containing a fluidized bed of heated finely-divided inert particles, b. means for transferring dried and preheated pellets from the first enclosure directly to said second enclosure, c. the fluidized bed of said second enclosure being at a temperature several hundred degrees higher than the fluidized bed in said first enclosure wherein the preheated and dried pellets are continuously enveloped and buoyed in the fluidized bed of the second enclosure in random distribution from the end into which the pellets are transferred from the first enclosure to the other end from which the pellets are discharged to harden the pellets for further processing.