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US3775271A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrolytic preparation of titanium and zirconium diborides using a molten, sodium salt electrolyte

Assignee: INTERIOR
•
Filing: 1972-12-18
•
Granted: 1973-11-27
•
Expires: 1992-12-18
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Abstract

Abstract Titanium and zirconium diborides are electrolytically synthesized using a molten sodium salt electrolyte containing cryolite, a sodium alkali, a sodium borate, a sodium halide and a source compound to supply the titanium or zirconium. Substantial refining occurs during the synthesis allowing the use of rutile concentrates as a source of titanium and zircon concentrates as a source of zirconium. The synthesis may be accomplished in a cell open to the atmosphere to produce substantially pure titanium and zirconium diborides.

Inventors

  • 👤 J Gomes
  • 👤 K Uchida

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 13:15
CPC Classifications
C; C25; C25B; C25B1/00; C01; C01B; C01B35/00; C01B35/02; C01B35/04

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 20 words
The process of claim 1 wherein the electrolyte temperature is maintained within the range of 900* to 1100* during electrolysis.
Claim 2
Dependent Claim 25 words
The process of claim 2 wherein the sodium alkali is chosen from the group consisting of sodium hydroxide, sodium carbonate, sodium oxide and mixtures thereof.
Claim 3
Dependent Claim 30 words
The process of claim 3 wherein the sodium borate is chosen from the group consisting of borax, sodium metaborate, sodium orthoborate, sodium diborate, sodium tetraborate, sodium pentaborate and mixtures thereof.
Claim 4
Dependent Claim 25 words
The process of claim 4 wherein the sodium halide is chosen from the group consisting of sodium chloride, sodium fluoride and mixtures of the two.
Claim 5
Dependent Claim 39 words
The process of claim 5 wherein the electrolyte temperature is maintained witHin the range of 1,000* to 1,050*C during electrolysis and wherein the cathode current density is maintained within the range of 10 to 250 amp/dm2 during the electrolysis.
Claim 6
Dependent Claim 20 words
The process of claim 6 wherein the metal compound comprises rutile concentrates and wherein the cathode deposit comprises titanium diboride.
Claim 7
Dependent Claim 32 words
The process of claim 7 wherein the atomic ratio of boron to titanium in the electrolyte is in the range of 12 to 20 and wherein the sodium halide is sodium chloride.
Claim 8
Dependent Claim 20 words
The process of claim 6 wherein the metal compound comprises zircon concentrates and wherein the cathode deposit comprises zirconium diboride.
Claim 9
Dependent Claim 38 words
The process of claim 9 wherein the atomic ratio of boron to zirconium in the electrolyte is in the range of 6 to 12 and wherein the sodium halide is a mixture of sodium chloride and sodium fluoride.

References Cited (Backward Citations)

GB861743A Cited
US2936268A Cited
US3024176A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-11-26 1977-05-28 1977-11-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-11-26 1981-05-28 1981-11-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-11-26 1985-05-28 1985-11-27 $7700.00 Window Closed / Lapsed

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