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US3764516A Expired / Lapsed US ⏱️ 0.0 years remaining

Isomerization of waxy lube streams and waxes using zeolite catalyst

Assignee: Furukawa Electric Co Ltd
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Filing: 1972-04-24
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Granted: 1973-10-09
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Expires: 1992-04-24
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Abstract

Abstract Waxy hydrocarbons, per se or in a petroleum fraction in the lubricating oil viscosity range, can be converted to oily, nonwaxy hydrocarbons by contacting the wax or wax-containing stream with an acidic alumino-silicate zeolite catalyst (e.g., CeHY, GdHX, CaHX, MgHY, NiHY, etc.) preferably in combination with a hydrogenation catalyst (e.g., Ni, Co, Mo, W, Pt, Pd, Re, Ru, etc.) at temperatures above 300*F. and at elevated hydrogen pressure (e.g., 400-6,000 p.s.i., more preferred at least 1,500 p.s.i. of hydrogen, the hydrogen purity being 50-100 percent). Preferably, the zeolite contains polyvalent metal cations, is virtually free from alkali metal cations and halide ions and is substantially anhydrous (containing about 1-10% H20 as determined by ignition analysis at 1,800*F.). Preferably, the isomerization is conducted at a temperature below the point where substantial hydrocracking will occur (e.g., below about 675*F.). More preferably, the temperature, space velocity, hydrogen pressure and gas recycle rate are so selected as to attain significant conversion of the waxy hydrocarbons to oils in the lubricating oil boiling range and with no appreciable conversion of the waxy hydrocarbons to materials boiling below the lubricating oil boiling range.

Inventors

  • 👤 I Steinmetz
  • 👤 D Barmby

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:21
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/02; C10G47/10; C10G47/12; C10G47/16; C10G2400/00; C10G2400/10; Y; Y10; Y10S; Y10S208/00; Y10S208/02

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 30 words
Process according to claim 1 wherein said conditions are selected so as to attain said conversion with no appreciable conversion of said waxy hydrocarbons to materials of lower carbon number.
Claim 2
Dependent Claim 37 words
Process according to claim 1 wherein said temperature is in the range of 550* to 650*F. and wherein less than 10 percent of the waxy hydrocarbon which is so contacted is converted to hydrocarbons boiling below 600*F.
Claim 3
Dependent Claim 14 words
Process according to claim 2 wherein said temperature is in the range of 500*-575*F.
Claim 4
Dependent Claim 14 words
Process according to claim 2 wherein said temperature is in the range of 520*-560*F.
Claim 5
Dependent Claim 51 words
Process according to claim 1 wherein said waxy hydrocarbons are contained in a distillate oil having a viscosity at 100*F. in the range of 35-10,000 SUS and wherein the concentration of wax in said distillate is less than 50 weight percent and wherein said contact temperature is no greater than 650*F.
Claim 6
Dependent Claim 42 words
Process according to claim 6 wherein said wax concentration is less than about 20 percent and wherein said temperature is no greater than 550*F. and wherein said contacting is at a liquid hourly space velocity in the range of 0.5 to 5.
Claim 7
Dependent Claim 52 words
Process according to claim 2 whereisaid wherein said hydrocarbons are contained in a feed material comprising from 50-100 percent wax, wherein said temPerature is no greater than 550*F. and wherein less than 15 percent of the charge stock is converted, in a single pass through a reactor, to products boiling below 650*F.
Claim 8
Dependent Claim 34 words
Process according to claim 1 wherein said waxy hydrocarbons are contained in a raffinate oil obtained by solvent extraction of a distillate oil having a viscosity at 100*F. in the range of 35-10,000 SUS.
Claim 9
Dependent Claim 49 words
Process according to claim 1 wherein said alumino-silicate zeolite catalyst is combined with a hydrogenation catalyst, and wherein said catalyst combination includes at least one metal, oxide or sulfide of at least one metal selected from the group consisting of Ni, Co, Mo, W, Pt, Pd, Re and Ru.
Claim 10
Dependent Claim 51 words
Process according to claim 1 wherein said waxy hydrocarbons are contained in an oily feed stock which contains less than 50 weight percent of wax and wherein less than 75 scf of C1-C5 hydrocarbon gases are produced, in a single pass through a reactor, for each barrel of fresh feed stock.
Claim 11
Dependent Claim 30 words
Process according to claim 1 wherein less than 35 scf of C1-C5 hydrocarbon gases are produced, in a single pass through a reactor, for each barrel of fresh feed stock.
Claim 12
Dependent Claim 39 words
Process according to claim 1 wherein the framework of said zeolite has a ratio Al/Si in the range of 0.35-0.65 and wherein in the range of 10-60 percent of the exchange capacity of said zeolite is satisfied by protons.
Claim 13
Dependent Claim 24 words
Process according to claim 13 wherein at least 40 percent of the exchange capacity of said zeolite is satisfied by cations of cerium III.
Claim 14
Dependent Claim 19 words
Process according to claim 1 wherein at least 90 percent of the feed to said process boils above 600*F.

References Cited (Backward Citations)

US3146279A Cited
US3308052A Cited
US3400072A Cited
US3681279A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-10-08 1977-04-09 1977-10-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-10-08 1981-04-09 1981-10-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-10-08 1985-04-09 1985-10-09 $7700.00 Window Closed / Lapsed

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