Abstract Semiconductor devices such as transistors are manufactured by use of a longitudinally extending tape-like carrier including a metallic layer secured to a flexible insulative layer, with the insulative layer having centrally located longitudinally spaced apertures. These apertures are covered by the metallic layer and are dimensioned to encompass contact regions of a semiconductor body such as a transistor or monolithic integrated circuit pellet. Longitudinally spaced sets of finger-like leads are formed from the metallic layer with the inner portions of the leads of each set extending cantilever-wise within the periphery of a respective adjacent aperture for registry with the contact portions of a semiconductor pellet. The leads of each set are connected to the contacts of a pellet registered with the adjacent aperture, the respective pellets and portions of the leads connected thereto are encapsulated, and the carrier may be reeled or otherwise automatically handled, with individual devices obtainable by severance from the carrier.
Semiconductor apparatus comprising a longitudinally extending flexible tape of electrically insulating organic resinous material having a series of longitudinally spaced central apertures, each of said apertures encompassing metallic contact regions of a respectively adjacent semiconductor pellet in registry therewith, each said aperture being dimensioned to provide a space between its periphery and the peripheral edge of the semiconductor pellet whose contact regions each said aperture encompasses, a plurality of sets of metallic foil leads carried by said tape, said leads of each said set being secured to and arranged on a major face of said tape in a pattern of fingers extending generally outward from a respective adjacent aperture, the inner end portions of said leads of each said set extending inwardly past the periphery of said respective adjacent aperture in cantilevered relation to said tape and terminating in registry with said respective metallic contact regions of said respectively adjacent semiconductor pellet, means joining said inner end portions of said leads of each said set with said respective contact regions of said respectively adjacent semiconductor pellet, said tape having a plurality of sets of elongated slots with said slots of each said set being spaced from each other and arranged generally circumferentially around said apertures, the outer portions of said leads of each said set thereof being encompassed by a corresponding set of said elongated slots whereby said outer portions of said leads are not in contact with or supported by said flexible tape, and severance paths extending between said slots of each said corresponding set thereof for severing each respectively combined set of leads and semiconductor pellet from the remainder of said tape.
Claim 2
Dependent Claim
274 words
Semiconductor apparatus comprising a longitudinally extending flexible tape of electrically insulating organic resinous material having a series of longitudinally spaced central apertures, each of said apertures encompassing metallic contact regions of a respectively adjacent semiconductor pellet in registry therewith, each said aperture being dimensioned to provide a space between its periphery and the peripheral edge of the semiconductor pellet whose contact regions each said aperture encompasses, a plurality of sets of metallic foil leads carried by said tape, said leads of each said set being secured to and arranged on a major face of said tape in a pattern of fingers extending generally outward from a respective adjacent aperture, the inner end portions of said leads of each said set extending inwardly past the periphery of said respective adjacent aperture in cantilevered relation to said tape and terminating in registry with said respective metallic contact regions of said respectively adjacent semiconductor pellet, means joining said inner end portions of said leads of each said set with said respective contact regions of said respectively adjacent semiconductor pellet, said tape having a plurality of sets of elongated slots with said slots of each said set being spaced from each other and arranged generally circumferentially around said apertures, the outer portions of said leads of each said set thereof being encompassed by a corresponding set of said elongated slots whereby said outer portions of said leads are not in contact with or supported by said flexible tape, and severance paths extending between said slots of each said corresponding set thereof for severing each respectively combined set of leads and semiconductor pellet from the remainder of said tape.
Claim 3
Dependent Claim
20 words
The invention defined in claim 1 wherein said semiconductor body includes regions constituting a transistor connected to said metallic contacts.
Claim 4
Dependent Claim
35 words
The apparatus defined in claim 1 wherein each of said pellets and at least the inner ends of said leads connected thereto are enclosed by a respective housing formed by a body of plastic encapsulant.
Claim 5
Dependent Claim
24 words
The semiconductor apparatus defined in claim 1 wherein said metallic foil leads have a thickness in the range of about 0.0005 to 0.001 inch.