Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
222 words
An electric smelting furnace system comprising in combination a. an electric smelting furnace pot, open at the top end thereof; b. a hood above the furnace pot and spaced therefrom to provide unobstructed access to the top of the furnace pot for charging and/or stoking, and for admitting ambient air for oxidizing or ventilating furnace off-gases, said hood acting to collect the hot gaseous furnace products containing entrained solid particles and induced air derived from the atmosphere surrounding the furnace and admitted through the said unobstructed access; c. a solid particle collection system connected to receive the gaseous products collected by said hood, said collection system being of limited volumetric capacity for separating solid particles from the hot gaseous furnace products and induced air, prior to discharge of same into the atmosphere, said collection system being subject by its construction to certain temperature limits; d. means for projecting a continuous annular curtain of gas in a downwardly path partially across the unobstructed access area between said furnace pot and said hood, to thereby limit the volume of air induced from the atmosphere surrounding the furnace to an amount sufficient to provide substantially complete combustion of the oxidizable gaseous furnace products and reduce the temperature of the gases to be processed through said collection system, without exceeding the capacity of the collection system.
Claim 2
Dependent Claim
222 words
An electric smelting furnace system comprising in combination a. an electric smelting furnace pot, open at the top end thereof; b. a hood above the furnace pot and spaced therefrom to provide unobstructed access to the top of the furnace pot for charging and/or stoking, and for admitting ambient air for oxidizing or ventilating furnace off-gases, said hood acting to collect the hot gaseous furnace products containing entrained solid particles and induced air derived from the atmosphere surrounding the furnace and admitted through the said unobstructed access; c. a solid particle collection system connected to receive the gaseous products collected by said hood, said collection system being of limited volumetric capacity for separating solid particles from the hot gaseous furnace products and induced air, prior to discharge of same into the atmosphere, said collection system being subject by its construction to certain temperature limits; d. means for projecting a continuous annular curtain of gas in a downwardly path partially across the unobstructed access area between said furnace pot and said hood, to thereby limit the volume of air induced from the atmosphere surrounding the furnace to an amount sufficient to provide substantially complete combustion of the oxidizable gaseous furnace products and reduce the temperature of the gases to be processed through said collection system, without exceeding the capacity of the collection system.
Claim 3
Dependent Claim
79 words
A smelting furnace system in accordance with claim 1, wherein said gas curtain projecting means is an annular duct mounted about the lower periphery of said hood and projects a continuous annular curtain of gas in a downwardly path toward the periphery of said furnace pot, and at flow rates and velocities below those effective to seal off said ambient atmosphere, whereby a controlled annular opening for entry of ambient gases remains above the said periphery of said pot.
Claim 4
Dependent Claim
57 words
A system according to claim 2 wherein said annular duct further comprises an inner duct and an outer duct wherein said inner duct is adapted to project a continuous annular curtain of dirty gases derived from ancillary operations associated with said furnace and said outer duct is adapted to project a continuous annular curtain of clean air.
Claim 5
Dependent Claim
211 words
In a method for operating an open electric smelting furnace having a furnace pot open at the top end thereof, including: a. locating a hood above said furnace pot; b. providing an unobstructed annular access area between said pot and said hood for charging, stoking, and for admitting ambient air for oxidizing and diluting furnace off-gases; and c. collecting the hot gaseous furnace products which contain entrained solid particles and induced air derived from the atmosphere surrounding the furnace and admitted through said access area in a solid particle collection system, said collection system being of limited volumetric capacity for collecting solid particles from the hot gaseous furnace products and induced air prior to discharge of same into the atmosphere; the improvement comprising: d. projecting a continuous annular curtain of gas in a downward path partially across the unobstructed access area between said furnace pot and said hood; e. regulating the volume of gas in said curtain so as to establish a flow pattern which controls the supply of air induced into the zone of combustion so that the temperature at said collection system and the volumetric flow into said collection systEm is maintained below pre-selected limits; and f. substantially combusting all of said gaseous furnace products in said smelting furnace.
Claim 6
Dependent Claim
211 words
In a method for operating an open electric smelting furnace having a furnace pot open at the top end thereof, including: a. locating a hood above said furnace pot; b. providing an unobstructed annular access area between said pot and said hood for charging, stoking, and for admitting ambient air for oxidizing and diluting furnace off-gases; and c. collecting the hot gaseous furnace products which contain entrained solid particles and induced air derived from the atmosphere surrounding the furnace and admitted through said access area in a solid particle collection system, said collection system being of limited volumetric capacity for collecting solid particles from the hot gaseous furnace products and induced air prior to discharge of same into the atmosphere; the improvement comprising: d. projecting a continuous annular curtain of gas in a downward path partially across the unobstructed access area between said furnace pot and said hood; e. regulating the volume of gas in said curtain so as to establish a flow pattern which controls the supply of air induced into the zone of combustion so that the temperature at said collection system and the volumetric flow into said collection systEm is maintained below pre-selected limits; and f. substantially combusting all of said gaseous furnace products in said smelting furnace.
Claim 7
Dependent Claim
47 words
A method in accordance with claim 4 wherein said curtain is projected downwardly between the peripheries of said hood and said pot, said flow pattern being such as to provide an annular unsealed zone above the periphery of said pot for controlled entry of said induced air.
Claim 8
Dependent Claim
26 words
A method in accordance with claim 4 wherein dirty gases derived from said furnaces are projected as at least a portion of said air curtain flow.
Claim 9
Dependent Claim
20 words
A method in accordance with claim 6 wherein said dirty gases are projected as the entirety of said curtain flow.