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US3756760A Expired / Lapsed US ⏱️ 0.0 years remaining

Finishing roll for extruded plastic sheet

Assignee: Hallmark Cards Inc
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Filing: 1971-11-08
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Granted: 1973-09-04
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Expires: 1991-11-08
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Abstract

Abstract A molten sheet finishing roll has a rigid, metal inner core, a layer of resilient material about the periphery of the core, and a relatively thin, hard, machinable, yet flexible, metal shell encasing the resilient layer which permits the roll to compensate for deviations from uniform thickness of the sheet material such that continuous contact is maintained between the surface of the sheet material and the outer surface of the shell, resulting in a uniform finish being impressed into the sheet material.

Inventors

  • 👤 Bride D Mc

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:17
CPC Classifications
B; B29; B29C; B29C43/00; B29C43/22; B29C43/24; B29C48/00; B29C48/001; B29C59/00; B29C59/02; B29C59/04; B29C48/0023; B29C48/03; B29C48/07; B29C48/08

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 135 words
An improved sheet-finishing roll for impressing a finish into a surface of sheet material during relative movement between the roll and the sheet, wherein the improvement comprises: a rigid central core for the roll; a layer of resilient material of substantially uniform thickness about the periphery of said core, said layer being capable of providing uniformly distributed resilient support over the entire surface area thereof; and a relatively thin structurally distinct, flexible, finishimpressing shell of machineable, hard material encasing said resilient layer and capable of deflecting in unison with the layer therebeneath to compensate for deviations from uniform thickness of the sheet to such an extent that continuous contact of the sheet with the shell over the length of the latteris maintained to impart a uniform finish to said surface of the sheet. latter is
Claim 2
Dependent Claim 135 words
An improved sheet-finishing roll for impressing a finish into a surface of sheet material during relative movement between the roll and the sheet, wherein the improvement comprises: a rigid central core for the roll; a layer of resilient material of substantially uniform thickness about the periphery of said core, said layer being capable of providing uniformly distributed resilient support over the entire surface area thereof; and a relatively thin structurally distinct, flexible, finishimpressing shell of machineable, hard material encasing said resilient layer and capable of deflecting in unison with the layer therebeneath to compensate for deviations from uniform thickness of the sheet to such an extent that continuous contact of the sheet with the shell over the length of the latteris maintained to impart a uniform finish to said surface of the sheet. latter is
Claim 3
Dependent Claim 22 words
The invention as claimed in claim 1, wherein the deflection of said shell is within the range of 0.0003 to 0.004 inches.
Claim 4
Dependent Claim 22 words
The invention as claimed in claim 1, wherein the thickness of said shell is within the range of 0.005 to 0.100 inches.
Claim 5
Dependent Claim 38 words
The invention as claimed in claim 1, wherein the deflection of said shell is within the range of 0.0003 to 0.004 inches and wherein the thickness of the shell is within the range of 0.005 to 0.100 inches.
Claim 6
Dependent Claim 14 words
The invention as claimed in claim 1, wherein said shell is constructed from nickel.
Claim 7
Dependent Claim 126 words
An improved sheet-finishing roll for impressing a finish into a surface of sheet material during relative movement between the roll and the sheet, wherein the improvement comprises: a rigid central core for the roll; a layer of resilient material of substantially uniform thickness about the periphery of said core; and a relatively thin, flexible, finish-impressing shell of hard material encasing said resilient layer and capable of deflecting in unison with the layer therebeneath to compensate for deviations from uniform thickness of the sheet to such an extent that continuous contact of the sheet with the shell over the length of the latter is maintained to impart a uniform finish to said surface of the sheet, said shell having a thickness calculated in accordance with the equation:
Claim 8
Dependent Claim 126 words
An improved sheet-finishing roll for impressing a finish into a surface of sheet material during relative movement between the roll and the sheet, wherein the improvement comprises: a rigid central core for the roll; a layer of resilient material of substantially uniform thickness about the periphery of said core; and a relatively thin, flexible, finish-impressing shell of hard material encasing said resilient layer and capable of deflecting in unison with the layer therebeneath to compensate for deviations from uniform thickness of the sheet to such an extent that continuous contact of the sheet with the shell over the length of the latter is maintained to impart a uniform finish to said surface of the sheet, said shell having a thickness calculated in accordance with the equation:
Claim 9
Dependent Claim 21 words
The invention as claimed in claim 6, wherein F is within the range of 5 to 500 pounds per lineal inch.
Claim 10
Dependent Claim 18 words
The invention as claimed in claim 6, wherein EL is within the range of 1,5000 to 40,000 p.s.i.
Claim 11
Dependent Claim 18 words
The invention as claimed in claim 6, wherein TL is within the range of 0.010 to 20.0 inches.
Claim 12
Dependent Claim 18 words
The invention as claimed in claim 6, wherein R is within the range of 1.5 to 24.0 inches.
Claim 13
Dependent Claim 19 words
The invention as claimed in claim 6, wherein S is within the range of from 20,000 to 120,000 p.s.i.
Claim 14
Dependent Claim 51 words
The invention as claimed in claim 6, wherein TS equals 0.0137 inches; d equals 0.002 inches; F equals 167 pounds per lineal inch; dLAV equals 0.001 inches; EL equals 5,000 pounds per square inch; TL equals 0.20 inches; b equals 1 inch; R equals 6.25 inches; and SS equals 95,000 p.s.i.

References Cited (Backward Citations)

US2034599A Cited
US2291005A Cited
US2453404A Cited
US3264978A Cited
US3449548A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-09-03 1977-03-05 1977-09-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-09-03 1981-03-05 1981-09-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-09-03 1985-03-05 1985-09-04 $7700.00 Window Closed / Lapsed

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