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US3752589A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for positioning patterns of a photographic mask on the surface of a wafer on the basis of backside patterns of the wafer

Assignee: Individual
•
Filing: 1971-10-26
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Granted: 1973-08-14
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Expires: 1991-10-26
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Abstract

Abstract In the fabrication of a semiconductor device, an operation for positioning patterns of a photographic mask on the surface of a wafer with reference to metal-placed patterns on the underside of the wafer is remarkably improved by means of a microscopical method utilizing at least one pair of object lenses facing each other so that corresponding images of the basic patterns of the wafer and images of patterns of the photographic mask are taken separately, whereupon these images are then optically superimposed and observed. The metal-plated patterns are illuminated at an angle of incidence greater than zero in order to prevent reflective disturbance due to the support device for the wafer and the position of the photographic mask relative to the wafer is accurately adjusted while observing the abovementioned combined images.

Inventors

  • 👤 M Kobayashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 10:05
CPC Classifications
G; G03; G03F; G03F9/00; G03F9/70; G03F9/7073; G03F9/7084; H; H10; H10P; H10P95/00

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 210 words
A method for positioning patterns of a photographic mask on the top surface of a wafer with reference to metal plated patterns on the underside of the wafer, comprising the steps of positioning a photographic mask on the top side of a wafer having metal-plated patterns on the underside thereof, supporting said mask and wafer at an intervening position between a pair of axially aligned object lenses which face each other, illuminating said mask patterns with a light beam directed along the optical axis of the object lens which faces said mask, illuminating said metal-plated patterns with light directed at an angle of incidence greater than zero with respect to a line normal to the wafer underside surface, separately focussing said object lenses with respect to a portion of said mask patterns and a portion of said wafer underside patterns corresponding to said portion of said mask patterns to provide separate images on said portions, respectively, magnifying said focussed images to a similar magnitude to each other, combining said magnified images, adjusting the relative position of said focused images by mechanically adjusting the relative position of said photographic mask and said wafer while observing said combined image, thereby to accurately position said mask in relation to the underside metal-plated pattern.
Claim 2
Independent Claim 210 words
A method for positioning patterns of a photographic mask on the top surface of a wafer with reference to metal plated patterns on the underside of the wafer, comprising the steps of positioning a photographic mask on the top side of a wafer having metal-plated patterns on the underside thereof, supporting said mask and wafer at an intervening position between a pair of axially aligned object lenses which face each other, illuminating said mask patterns with a light beam directed along the optical axis of the object lens which faces said mask, illuminating said metal-plated patterns with light directed at an angle of incidence greater than zero with respect to a line normal to the wafer underside surface, separately focussing said object lenses with respect to a portion of said mask patterns and a portion of said wafer underside patterns corresponding to said portion of said mask patterns to provide separate images on said portions, respectively, magnifying said focussed images to a similar magnitude to each other, combining said magnified images, adjusting the relative position of said focused images by mechanically adjusting the relative position of said photographic mask and said wafer while observing said combined image, thereby to accurately position said mask in relation to the underside metal-plated pattern.
Claim 3
Dependent Claim 44 words
A method as claimed in claim 1, in which said angle of incidence of the illumination light for said metal-plated patterns of said wafer is adjusted to the angle at which the image of said metal-plated patterns of said wafer is most clearly observed.
Claim 4
Dependent Claim 214 words
Apparatus for positioning patterns of a photographic mask on the top surface of a wafer with reference to metal-plated patterns on the underside of said wafer, comprising a pair of object lenses disposed in a face-to-face relation and aligned along a common extended axis, means for supporting a patterned mask on the top side of said underside patterned wafer and for disposing said mask and wafer at an intervening position between said aligned object lenses, first and second reflection mirror means disposed on the image side and transverse to the optical axis of each of said object lenses for respectively reflecting the projecting images from said object lenses, semi-transparent mirror means for combining said images from said object lenses, an eyepiece lens for enlarging the combined image from said semi-transparent mirror means, a first light source projecting a light beam for illuminating said photographic mask along the optical axis of the object lens which faces the mask, second light source means spaced from said optical axis of the other object lens which faces the wafer for directly illuminating said wafer underside patterns, and means for adjusting the relative position of said photographic mask on said wafer, said adjusting means having means for temporarily fixing said photographic mask on said wafer in a contacting condition.
Claim 5
Dependent Claim 214 words
Apparatus for positioning patterns of a photographic mask on the top surface of a wafer with reference to metal-plated patterns on the underside of said wafer, comprising a pair of object lenses disposed in a face-to-face relation and aligned along a common extended axis, means for supporting a patterned mask on the top side of said underside patterned wafer and for disposing said mask and wafer at an intervening position between said aligned object lenses, first and second reflection mirror means disposed on the image side and transverse to the optical axis of each of said object lenses for respectively reflecting the projecting images from said object lenses, semi-transparent mirror means for combining said images from said object lenses, an eyepiece lens for enlarging the combined image from said semi-transparent mirror means, a first light source projecting a light beam for illuminating said photographic mask along the optical axis of the object lens which faces the mask, second light source means spaced from said optical axis of the other object lens which faces the wafer for directly illuminating said wafer underside patterns, and means for adjusting the relative position of said photographic mask on said wafer, said adjusting means having means for temporarily fixing said photographic mask on said wafer in a contacting condition.
Claim 6
Dependent Claim 19 words
Apparatus as claimed in claim 3, further comprising means for adjusting the position of said second light source means.
Claim 7
Dependent Claim 33 words
Apparatus as claimed in claim 3, in which said means for disposing the underside patterned wafer at an interveining position between said object lenses includes a glass plate for receiving said wafer thereon.
Claim 8
Dependent Claim 31 words
Apparatus as claimed in claim 3, wherein said second light source means for said wafer underside patterns comprises at least one lamp spaced from said common axis of said object lenses.
Claim 9
Dependent Claim 50 words
Apparatus as claimed in claim 3, further comprising means for removing said wafer and mask from their intervening position between said object lenses, wHile said photographic mask is temporarily fixed to said wafer by said adjusting means removing said wafer and mask from their intervening position between said object lenses.
Claim 10
Dependent Claim 21 words
Appparatus as claimed in claim 3, wherein said second light source means for said wafer underside portions is a circular lamp.
Claim 11
Dependent Claim 255 words
Apparatus for positioning patterns of a phototgraphic mask on the top surface of a wafer with reference to metal-plated patterns on the underside of the wafer, comprising left and right pairs of upper and lower object lenses, said lenses of each respective pair disposed in a face-to-face aligned position and arranged side by side with the other said pair of lenses with an equal space between the lenses of each said pair, means for supporting a patterned mask on the top side of an underside-patterned wafer and for disposing said mask and wafer at an intermediate position in said space between the lenses of said pairs of lenses, a first means for illuminating said patterned mask along optical axes of said right and left upper object lenses, a second illuminating means disposed off said optical axes of said right and left lower object lenses for directly illuminating the underside of said patterned wafer, means for projecting images from said object lenses, means for combining said images from each respective pair of said object lenses, means for adjusting the relative position of said photographic mask on said wafer, a pair of eyepiece lenses, means for collecting said combined images in the visual field of said eyepiece lenses so that the left half area of said visual field of each eyepiece lens receives the combined image of said left pair of object lenses, while the right half area of said visual fiedl of each eyepiece lens recives the combined image of said right pair of object lenses.
Claim 12
Dependent Claim 255 words
Apparatus for positioning patterns of a phototgraphic mask on the top surface of a wafer with reference to metal-plated patterns on the underside of the wafer, comprising left and right pairs of upper and lower object lenses, said lenses of each respective pair disposed in a face-to-face aligned position and arranged side by side with the other said pair of lenses with an equal space between the lenses of each said pair, means for supporting a patterned mask on the top side of an underside-patterned wafer and for disposing said mask and wafer at an intermediate position in said space between the lenses of said pairs of lenses, a first means for illuminating said patterned mask along optical axes of said right and left upper object lenses, a second illuminating means disposed off said optical axes of said right and left lower object lenses for directly illuminating the underside of said patterned wafer, means for projecting images from said object lenses, means for combining said images from each respective pair of said object lenses, means for adjusting the relative position of said photographic mask on said wafer, a pair of eyepiece lenses, means for collecting said combined images in the visual field of said eyepiece lenses so that the left half area of said visual field of each eyepiece lens receives the combined image of said left pair of object lenses, while the right half area of said visual fiedl of each eyepiece lens recives the combined image of said right pair of object lenses.
Claim 13
Dependent Claim 143 words
Apparatus as claimed in claim 9, in which said collecting means comprises a first common prism means disposed at a position for reflecting images from said object lenses so that the images from said right object lenses are reflected toward the right hand side while the images from said left object lenses are reflected toward the left hand side, a second common prism means disposed at a position for refelcting images from said first common prism means toward said eyepiece lenses so that said images reflected by said second common prism means are in the visible field of each of said eyepiece lenses, means for reflecting the images reflected by said first common prism means towards said second prism means, and means for separately reflecting the respective left and right combined images reflected by said second common prism means towards said eyepiece lenses.
Claim 14
Dependent Claim 37 words
Apparatus as claimed in claim 10, in which said means for separately reflecting said respective combined left and right images reflected from said second common prism means towards said eyepiece lenses includes two semi-reflecting mirrors positioned side-by-side.
Claim 15
Dependent Claim 49 words
Apparatus as claimed in claim 9, in which said adjusting means includes means for temporarily fixing said photographic mask to said wafer in an aligned position, and further comprising means for moving said adjusting means to remove said mask and wafer from their intervening position between said object lenses.

References Cited (Backward Citations)

US3499714A Cited
US3442583A Cited
US3490846A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-08-13 1977-02-12 1977-08-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-08-13 1981-02-12 1981-08-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-08-13 1985-02-12 1985-08-14 $7700.00 Window Closed / Lapsed

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