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US3749227A Expired / Lapsed US ⏱️ 0.0 years remaining

Automatic egg receiving and positioning machine to orientate eggs for vacuum lift placement in containers

Assignee: Dawson and Co Inc
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Filing: 1971-09-10
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Granted: 1973-07-31
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Expires: 1991-09-10
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Abstract

Abstract The receiving, arranging, and placement of individual eggs into containers for subsequent handling and/or shipment using vacuum egg lifting devices is accomplished more effeciently with greater speed and little or no breakage of eggs through operation of this automatic egg receiving and positioning machine. Each egg generally coming on a conveyor, either from conveyors located throughout a chicken farm or from conveyors receiving cleaned and graded eggs, is gently aligned in a row. Thereafter, it is moved, with its heavier pointed end below and its lighter air cell rounded end above, to join a preselected group of eggs matching the capacity of a container to be filed. Then an air vacuum lifting unit is operated to gently secure each egg, as the group of eggs is quickly transferred to the container. All the eggs, during the transfer, remain positioned with their heavy pointed ends below, as required for their subsequent handling and shipment while so packaged. This egg receiving, arrangement, and placement machine utilizes the operational advantages gained when high frequency oscillatory motions are created. A chevron arrangement of an egg separator having multiple guides is oscillated back and forth, while slidably supported on a moving wire mesh conveyor, to meet and align the eggs into horizontal rows with their major axes parallel to the directions of both the oscillatory separater movement and the oncoming wire mesh conveyor movement. The chevron egg separator is pivotally secured to the follow on grid having tapered egg support bars adjustably spaced to hold an average size egg, then being processed, near its maximum transverse diameter. The grid is adjustably and flexibly supported on leaf return springs secured in turn to the machine framing. A driven shaft with its motor, both also secured to the machine framing, turns cams, mounted on the driven shaft, to contact cam followers which are replaceably and adjustably mounted on the grid. When the grid is moved, upon each rotation of the cams against the force of its supporting leaf return springs, the grid, in sequence, quickly drops away from a group of eggs, then quickly advances below eggs, abruptly slows down while raising up to meet a different group of eggs, and thereafter returns the new group of eggs at a slower but accelerating pace bringing them automatically into a group configuration, with their heavier pointed ends below, ready for immediate vacuum lifting and placement in containers. Side by side units are arranged of combined egg separators and grids, often powered by the same motor and its driven shaft with multiple cams, to increase the overall egg orientation capacity. All embodiments have adjustable components easily manipulated to meet the changing operational demands originating when different sized eggs often with different surface conditions are to be received and positioned. Also automatic conveyor shut off control subassemblies are used to avoid any excessive egg quantity build up that might otherwise occur, if conveyor speeds become out of adjustment or any machine or component thereof might fail, and/or an operator might be temporarily absent or otherwise inattentive to the potential or actual excessive build up conditions, which often cause egg shell damage. In each embodiment and in each installation environment each machine is equipped to always carEfully and automatically handle each egg, as groups of eggs are arranged for vacuum lifting and packaging with their heavy pointed ends orientated below as required for subsequent handling and shipment.

Inventors

  • 👤 G Denherder

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 19:45
CPC Classifications
A; A01; A01K; A01K43/00; B; B65; B65B; B65B23/00; B65B23/02; B65B23/06

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 757 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, comprising: a. a machine frame; b. a powered conveyor positioned with respect to the machine frame and when operated to deliver eggs in random directional positions and in various quantities with the principal axes of the eggs being essentially horizontal; c. an oscillatable egg mover to slidably advance over the powered conveyor during its operation to direct the eggs into parallel rows with their principal axis remaining essentially horizontal and then aligned with the direction of motion of the conveyor, comprising, in turn, spaced parallel guides having their entry ends raised upwardly at an angle and then as a group these guides are arranged in different lengths to be joined at their raised ends by a horizontal chevron shaped interconnector, and the other ends of the spaced parallel guides are arranged opposite one another and formed with connecting pin receiving structure; d. an oscillatable egg orientating and moving grid to receive eggs leaving the oscillatable egg mover in multiple rows and also at the same time leaving the powered conveyor, and then orientate the eggs during its high frequency two level oscillatory motion to position the eggs with their pointed ends down and also to move them along in such position into a packaging group, awaiting removal with a vacuum lifter, comprising, in turn, spaced parallel egg support bars mounted on a sub frame and having triangular cross section top portions presenting between these side by side egg support bars an effective egg receiving width greater at their top and gradually becoming narrower down to the base of their triangular cross section top portions, these spaced parallel egg support bars having leading ends centrally and vertically slotted and formed with connecting pin receiving structure and a connecting pin, whereby this oscillatable egg orientating and moving grid is pivotally connected to the oscillatable egg mover which directs the eggs into the parallel rows; and e. a subassembly of a power unit and actuating and supporting mechanisms to move the oscillatable egg orientating and moving grid in a high frequency two level oscillatory motion to position the eggs with their pointed ends down and also to move them along in such position into a packaging group for removal with a vacuum lifter, and to also slidably move the oscillatable egg mover which is pivotally attached to the oscillatable egg orientating and moving grid, thereby slidably oscillating the egg mover with its leading chevron orientated space parallel guides into oncoming bunches of eggs to divide these bunches of eggs progressively into multiple side by side parallel rows, comprising, in turn, leaf springs arranged in a group preferably of four springs with respect to the oscillatable egg orientating and moving grid, being removably secured at their top portions on the sub frame which holds the spaced parallel egg support bars and being removably secured at their bottom portions to the machine frame, a cam follower secured to the resulting subassembly of both the leaf springs and the mounted spaced parallel egg support bars, a cam positioned with the cam follower, a shaft rotatably supported on bearings, and the bearings removably secured to the machine frame, so the shaft thereby is positioned to firmly support and to rotate the cam, and a power unit supported on the machine frame to drive the shaft, so upon operation of the power unit, preferably a high speed electric motor, the shaft is rotated at high speeds causing the cam with its irregular shaped cam surface to effectively move the cam follower and consequently the subassembly of both the leaf springs and the mounted spaced parallel egg support bars whereby both the oscillatable egg orientating and moving grid and the oscillible egg mover are moved against the return forces of the leaf springs, and to obtain the effective overall motion, the cam and cam follower and the leaf springs are further arranged and adjusted to move the oscillatable egg orientating and moving grid in a cycle of a two level oscillatory motion in a sequence as follows: quickly downwardly from the grouping of eggs, then quickly forwardly below the grouping of eggs, then slowly upwardly to recontact the grouping of eggs, then accelerating very quickly on a returning motion, and then thereafter commencing another like cycle followed by succeeding cycles as the power unit continues to operate and eggs are aligned in rows, orientated, and positioned for packaging.
Claim 2
Dependent Claim 757 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, comprising: a. a machine frame; b. a powered conveyor positioned with respect to the machine frame and when operated to deliver eggs in random directional positions and in various quantities with the principal axes of the eggs being essentially horizontal; c. an oscillatable egg mover to slidably advance over the powered conveyor during its operation to direct the eggs into parallel rows with their principal axis remaining essentially horizontal and then aligned with the direction of motion of the conveyor, comprising, in turn, spaced parallel guides having their entry ends raised upwardly at an angle and then as a group these guides are arranged in different lengths to be joined at their raised ends by a horizontal chevron shaped interconnector, and the other ends of the spaced parallel guides are arranged opposite one another and formed with connecting pin receiving structure; d. an oscillatable egg orientating and moving grid to receive eggs leaving the oscillatable egg mover in multiple rows and also at the same time leaving the powered conveyor, and then orientate the eggs during its high frequency two level oscillatory motion to position the eggs with their pointed ends down and also to move them along in such position into a packaging group, awaiting removal with a vacuum lifter, comprising, in turn, spaced parallel egg support bars mounted on a sub frame and having triangular cross section top portions presenting between these side by side egg support bars an effective egg receiving width greater at their top and gradually becoming narrower down to the base of their triangular cross section top portions, these spaced parallel egg support bars having leading ends centrally and vertically slotted and formed with connecting pin receiving structure and a connecting pin, whereby this oscillatable egg orientating and moving grid is pivotally connected to the oscillatable egg mover which directs the eggs into the parallel rows; and e. a subassembly of a power unit and actuating and supporting mechanisms to move the oscillatable egg orientating and moving grid in a high frequency two level oscillatory motion to position the eggs with their pointed ends down and also to move them along in such position into a packaging group for removal with a vacuum lifter, and to also slidably move the oscillatable egg mover which is pivotally attached to the oscillatable egg orientating and moving grid, thereby slidably oscillating the egg mover with its leading chevron orientated space parallel guides into oncoming bunches of eggs to divide these bunches of eggs progressively into multiple side by side parallel rows, comprising, in turn, leaf springs arranged in a group preferably of four springs with respect to the oscillatable egg orientating and moving grid, being removably secured at their top portions on the sub frame which holds the spaced parallel egg support bars and being removably secured at their bottom portions to the machine frame, a cam follower secured to the resulting subassembly of both the leaf springs and the mounted spaced parallel egg support bars, a cam positioned with the cam follower, a shaft rotatably supported on bearings, and the bearings removably secured to the machine frame, so the shaft thereby is positioned to firmly support and to rotate the cam, and a power unit supported on the machine frame to drive the shaft, so upon operation of the power unit, preferably a high speed electric motor, the shaft is rotated at high speeds causing the cam with its irregular shaped cam surface to effectively move the cam follower and consequently the subassembly of both the leaf springs and the mounted spaced parallel egg support bars whereby both the oscillatable egg orientating and moving grid and the oscillible egg mover are moved against the return forces of the leaf springs, and to obtain the effective overall motion, the cam and cam follower and the leaf springs are further arranged and adjusted to move the oscillatable egg orientating and moving grid in a cycle of a two level oscillatory motion in a sequence as follows: quickly downwardly from the grouping of eggs, then quickly forwardly below the grouping of eggs, then slowly upwardly to recontact the grouping of eggs, then accelerating very quickly on a returning motion, and then thereafter commencing another like cycle followed by succeeding cycles as the power unit continues to operate and eggs are aligned in rows, orientated, and positioned for packaging.
Claim 3
Dependent Claim 85 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, as claimed in claim 1, wherein the machine frame and the subassembly of a power unit and actuating and supporting mechanisms are made sufficiently large enough to accommodate several side by side subassemblies of oscillatable egg movers and oscillatable egg orientating and moving grids which then receive eggs from the distribution conveyor of an egg grading machine.
Claim 4
Dependent Claim 97 words
An automatic egg receiving and positioning mAchine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, as claimed in claim 1, wherein a pressure switch subassembly is positioned just ahead of the oscillatable egg mover and electrically connected to a power unit of a supply conveyor bringing eggs in random positions and quantities to the oscillatable egg mover, and the pressure switch subassembly senses the excessive crowding of oncoming eggs and shuts down the power unit of the supply conveyor until the pressure is reduced.
Claim 5
Dependent Claim 92 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, as claimed in claim 1, wherein in the subassembly of a power unit and actuating and supporting mechanisms, above center overlapping threaded retainers are used to keep the shaft bearings in place on the machine frame and yet these threaded retainers are quickly removed so the entire subassembly of the bearings, shaft, and cams, may be quickly removed for inspection, cleaning, adjustments, and/or repairs.
Claim 6
Dependent Claim 47 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, as claimed in claim 1, wherein the powered conveyor is aligned with the collection conveyor of a hen house.
Claim 7
Dependent Claim 47 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, as claimed in claim 1, wherein the powered conveyor is aligned with the exit mechanisms of an egg grader.
Claim 8
Dependent Claim 49 words
An automatic egg receiving and positioning machine to orientate eggs with their pointed end down and their round air cell end up for vacuum lift placement into containers, as claimed in claim 1, wherein the powered conveyor may be the conveyor of another machine such as an egg grader.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-07-30 1977-01-29 1977-07-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-07-30 1981-01-29 1981-07-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-07-30 1985-01-29 1985-07-31 $7700.00 Window Closed / Lapsed

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