← Back to Patent Explorer
US3746829A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for controlling spot welding and non-destructive testing of spot-welded joints

Assignee: Volkswagen AG
•
Filing: 1971-02-22
•
Granted: 1973-07-17
•
Expires: 1991-02-22
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A process for controlling spot welding by adjusting the electric energy used for the welding in accordance with the gradient of the rising branch of the curve plotting the electric resistance as a function of time. This process permits the maintenance of the overall welding time constant. At the same time the process permits non-destructive testing of a spot-welded joint by utilizing the gradient of the rising branch of the curve representing the welding resistance as a function of time. This gradient then indicates the quality of the spot weld.

Inventors

  • 👤 J Petzold

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 14:32
CPC Classifications
B; B23; B23K; B23K11/00; B23K11/24; B23K11/25; B23K11/252; B23K11/256

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 114 words
A process for controlling the spot welding of two work pieces between welding electrodes, comprising ascertaining a reference resistance gradient of the rising region of a reference time-response electricresistance curve during the time of welding which is necessary for producing an optimum weld between the two pieces, and during each subsequent welding, ascertaining the actual resistance gradient within the time limits of the rising region of said reference curve, applying the reference gradient and the actual gradient to comparing means thereby obtaining a differential therebetween, and varying the electric energy fed to the welding electrodes until said differential has substantially been reduced to zero value while maintaining the time of each welding substantially constant.
Claim 2
Dependent Claim 114 words
A process for controlling the spot welding of two work pieces between welding electrodes, comprising ascertaining a reference resistance gradient of the rising region of a reference time-response electricresistance curve during the time of welding which is necessary for producing an optimum weld between the two pieces, and during each subsequent welding, ascertaining the actual resistance gradient within the time limits of the rising region of said reference curve, applying the reference gradient and the actual gradient to comparing means thereby obtaining a differential therebetween, and varying the electric energy fed to the welding electrodes until said differential has substantially been reduced to zero value while maintaining the time of each welding substantially constant.
Claim 3
Dependent Claim 19 words
Process as defined in claim 1 wherein the determined by the change of the voltage between the welding electrodes.
Claim 4
Dependent Claim 57 words
Process as defined in claim 1 wherein the welding electrodes are fed with an impulse-like welding current and wherein said gradient deviation is determined by comparing the amplitudes of two predetermined resistance impulses within the range of the rising region of the time resistance curve, said resistance impulses being triggered by impulses derived from the welding current.
Claim 5
Dependent Claim 51 words
Process as defined in claim 3 wherein said gradient is determined by comparing the mean values of the amplitudes of two sets of predetermined resistance impulses which are triggered by impulses of the welding current at predetermined time intervals within the range of the rising region of the time resistance curve.
Claim 6
Dependent Claim 27 words
Process as defined in claim 1 where in the electric energy fed to the welding hugget is controlled by varying the relative phase of the welding current.
Claim 7
Dependent Claim 113 words
In a process for controlling the spot welding of two work pieces between welding electrodes, a non-destructive testing method for the spot-welded joints, comprising: determining during the welding an actual gradient of the rising region of the time-response curve of the resistance between the welding electrodes by measuring the amplitudes of the voltage between said electrodes at two different time points within said rising region of said curve on a voltage measuring device and producing the difference between said amplitudes in a difference circuit; comparing said difference with a predetermined reference value thereof and obtaining the deviation of said difference from said reference value; said deviation determining the quality of the welding joint.
Claim 8
Dependent Claim 113 words
In a process for controlling the spot welding of two work pieces between welding electrodes, a non-destructive testing method for the spot-welded joints, comprising: determining during the welding an actual gradient of the rising region of the time-response curve of the resistance between the welding electrodes by measuring the amplitudes of the voltage between said electrodes at two different time points within said rising region of said curve on a voltage measuring device and producing the difference between said amplitudes in a difference circuit; comparing said difference with a predetermined reference value thereof and obtaining the deviation of said difference from said reference value; said deviation determining the quality of the welding joint.

References Cited (Backward Citations)

US3068350A Cited
US3433921A Cited
US3573421A Cited
US3509311A Cited
US3575572A Cited
US3588438A Cited
US3582967A Cited
US3586815A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-07-16 1977-01-15 1977-07-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-07-16 1981-01-15 1981-07-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-07-16 1985-01-15 1985-07-17 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag